Design guidelines – Rainbow Electronics MAX5093 User Manual

Page 18

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MAX5092/MAX5093

4V to 72V Input LDOs with Boost Preregulator

18

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Design Guidelines

Input Capacitor (C

IN

) and

Boost Capacitor (C

BSOUT

) Selection

The input current waveform of the boost converter is
continuous, and usually does not demand high capaci-
tance at its input. However, the MAX5092_/MAX5093_
boost converter is designed to fully turn on as soon as
the input drops below a certain voltage in order to ride
out cold-crank droops. This operation demands low
input source impedance for proper operation. If the
source (battery) is located far from the IC, high-capaci-
ty, low-ESR capacitors are recommended for C

IN

. The

worst-case peak capacitor current could be as high as
3A. Use a 47µF, 100mΩ low-ESR capacitor placed as
close as possible to the input of the device. Note that
the aluminum electrolytic capacitor ESR increases sig-
nificantly at cold temperatures. In the cold temperature
case, choose an electrolyte capacitor with ESR lower
than 40mΩ or connect a low-ESR ceramic capacitor
(10µF) in parallel with the electrolytic capacitor.

The boost converter output (BSOUT) is fed to the input
of the internal 250mA LDO. The boost-converter output
current waveform is discontinuous and requires high-
capacity, low-ESR capacitors at BSOUT to ensure low
V

BSOUT

ripple. During the on-time of the internal MOSFET,

the BSOUT capacitor supplies 250mA current to the
LDO input. During the off-time, the inductor dumps cur-
rent into the output capacitor while supplying the output
load current. The internal 250mA LDO is designed with
high PSRR; however, high-frequency spikes may not be
rejected by the LDO. Thus, high-value, low-ESR elec-
trolytic capacitors are recommended for C

BSOUT

.

Peak-to-peak V

BSOUT

ripple depends on the ESR of the

electrolyte capacitor. Use the following equation to cal-
culate the required ESR (ESR

BSOUT

) of the BSOUT

capacitor:

where ∆V

ESRBS

is 75% of total peak-to-peak ripple at

BSOUT, I

LIM

is the internal switch current limit (3A max),

and I

OUT

is the LDO output current. Use a 100mΩ or

lower ESR electrolytic capacitor. Make sure the ESR at
cold temperatures does not cause excessive ripple
voltage. Alternately, use a 10µF ceramic capacitor in
parallel with the electrolyte capacitor.

During the switch on-time, the BSOUT capacitor dis-
charges while supplying I

OUT

. The ripple caused by

the capacitor discharge (∆V

CBS

) is estimated by using

the following equation:

where I

OUT

is the LDO output current and C

BSOUT

is

the BSOUT capacitance.

Inductor Selection

The control scheme of the MAX5092/MAX5093 permits
flexibility in choosing an inductor value. Smaller induc-
tance values typically offer smaller physical size for a
given series resistance, allowing the smallest overall
circuit dimensions. Circuits using larger inductance
may provide higher efficiency and exhibit less ripple,
but also may reduce the maximum output current. This
occurs when the inductance is sufficiently large to pre-
vent the LX current limit (I

LIM

) from being reached

before the maximum on-time (t

ON-MAX

) expires.

For maximum output current, choose the inductor value
so that the controller reaches the current limit before
the maximum on-time is reached:

where t

ON-MAX

is typically 2.25µs, and the current limit

(I

LIM

) is a maximum of 3A (see the

Electrical

Characteristics

). Choose an inductor with the maximum

saturation current (I

SAT

) greater than 3A.

L

V

t

I

IN

ON MAX

LIM

×

∆V

I

C

CBS

OUT

BSOUT

=

Ч

Ч

2 7 10

6

.

ESR

V

I

I

BSOUT

ESRBS

LIM

OUT

=

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