S&B Filters Cold Air Intake Kit - Cotton Filter 75-5028 - Manual

1. With the ignition switched off and the
parking brake set, disconnect the negative
battery cables on both batteries, then
disconnect the positive battery cable on the
driver’s side only.
INSTALLATION INSTRUCTIONS
VEHICLE APPLICATION
Year: 1999*-2003 / 2000-03
Make: FORD
Model:
F-250 - F-550 / EXCURSION
Engine: 7.3L DIESEL
* Build date of 04/98 and up
TOOLS REQUIRED
• 13mm Wrench & Socket
• 5/16” & 1/2” Wrench & Socket
• 3/16” & #5 Metric Hex Key
• 5/16” Nut Driver or Flat Blade Screwdriver
• Drill and 3/4” Drill Bit (Optional)
NOTES
Kit may not fit with the following:
• Aftermarket Parts installed
• Body Lift or Lowering Kit
• Custom Hood
• Intercooler or Turbo upgrades
• Larger Battery Group #
BEFORE YOU START
• Please read the entire product guide before proceeding.
• Ensure all components listed on page 4 are present.
• If you are missing any of the components, call our customer support at (909) 947-0015.
• Do not attempt to work on your vehicle while engine is hot.
• Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
787 S. Wanamaker, Ontario, CA 91761 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
4.
If equipped: Disconnect the OE
electronic restriction gauge electrical
connector. Then, read Step #23 and plan
accordingly.
7.
Remove the four bolts from the OE
battery tray bottom and side. NOTE: Early 99ʼ
models have a separate steel tray with a
additional bolt. Remove this bolt as well, then
remove the tray from the vehicle.
2.
Remove the OE battery cover by
pressing in both tabs on the front of the
battery.
5.
Loosen the OE hose clamp at the turbo
inlet.
8.
From the inside of the OE air box, turn the
air temp. sensor a 1/4 turn to release it from
the air box. Caution: Be careful not to
damage the sensor.
3.
Remove the battery clamp and then
remove the battery from the vehicle.
6.
Unclamp and remove the OE air box lid
and intake tube assembly from vehicle.
9.
Lift the box and tray assembly up and out
of the vehicle. NOTE: Early 99ʼ model OE air
boxes have 2 bolts at the inner fender that
need to be removed prior to the removal of
the air box.
P/N: 75-5028 / 75-5028D
SEE EXPLODED VIEW ON PAGE 4
1
S&B Filter Maintanence
Cleanable (KF-1042) . If the enclosed filter is Red, it came pre-oiled
from the factory. When serviced, apply (93g) of S&B oil to the main
body of the filter.
Disposable (KF-1042D) . If the enclosed filter is White, it is a
disposable filter and should be discarded once it reaches capacity.
This filter
(does not require oil) . For more info on S&Bʼs disposable
filter, visit www.sbfilters.com .