Pro Series 5800300 CARGO CARRIER - Manual (Page 3)

Cequent Performance Products
47774 Anchor Court West
Plymouth, MI 48170
Technical Service: (888) 521-0510 5800300N 11-5-09 Rev D
5800300
GearCage™ Ramp
GearCage™ Ramp Assembly
1. Place the Cross Tubes (C) between the Side Tubes (B)
so that the ends of the Cross Tubes (C) line up with the
holes in the Side Tubes (B). Insert a Seal Gasket (Q) into
each end of each Cross Tube (C).
Install a 1/4" x 2" Bolt (E) with a 1/4" Washer (G) and 1/4"
Split Ring Lock Washers (P) through the Side Tube (B) and
into the pin nuts in the end of each Cross Tube (C).
Securely tighten all hardware.
Cross Tube (C)
Side Tube (B)
Seal
Gaskets (Q)
¼” Flat washer (G)
¼” Lock washer (P)
¼” x 2” long bolt (E)
4. Place the center Base Panel (A) between the two (2)
outside panels. Use a 1/4" x 3/4" Bolt (D), two (2) 1/4"
Flat Washers (G) and a 1/4" Nyloc Nut (H) at each of the
four (4) locations to secure this panel to the outside
panels.
Firmly tighten all hardware.
2. Use a 1/4" Nyloc Nut (H) and a 1/4" Washer (G) to install
the Lynch Pin (M) in the 3/8" hole in the Side Tube (B).
Secure the pin with the Pin Clip (N).
¼” Nyloc Nut (H)
¼” Flat washer (G)
Lynch
Pin (M)
Pin Clip (N)
¼” x ¾” Long Bolts (D)
¼” Flat washers (G)
Center Panel (A)
¼” Flat washers (G)
¼” Nyloc Nuts (H)
3. Orient the outside Base Panels (A) to the Ramp Tube
Assembly. Place the Hinges (K) over the end holes in the
outside Base Panels (A) nearest the Lynch Pin hole. Install
eight (8) 1-1/2" x 1/4" Bolts (F) with 1/4“ Washers (G) to
secure the outside Base Panels (A) and Hinges (K) to the
Ramp Tube Assembly. Do not tighten these bolts completely
at this time.
5. Insert the Plastic End Caps (O) in the ends of the Side
Tubes (B).
Lynch Pin
Hole
¼” Flat washer (G)
¼” x 1-1/2”
Long Bolts (F)
Hinges (K)
Outside Base
Panels (A)
Plastic End Caps (O)
Plastic End Caps (O)
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