Data sheet, Test configurations, Design considerations – GE Industrial Solutions QBVW025A0B Barracuda Series User Manual

Page 7: Safety considerations

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GE

Data Sheet

QBVW025A0B Barracuda™ Series; DC-DC Converter Power Modules

36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output

May 9, 2013

©2012 General Electric Company. All rights reserved.

Page 7

Test Configurations

Note: Measure input reflected-ripple current with a simulated
source inductance (LTEST) of 12 µH. Capacitor CS offsets
possible battery impedance. Measure current as shown above.

Figure 11. Input Reflected Ripple Current Test Setup.

Note: Use a 1.0 µF ceramic capacitor and a 10 µF aluminum or
tantalum capacitor. Scope measurement should be made
using a BNC socket. Position the load between
51 mm and 76 mm (2 in. and 3 in.) from the module.


Figure 12. Output Ripple and Noise Test Setup.

Note: All measurements are taken at the module terminals. When

socketing, place Kelvin connections at module terminals to avoid

measurement errors due to socket contact resistance.

Figure 13. Output Voltage and Efficiency Test Setup.

Design Considerations

Input Source Impedance

The power module should be connected to a low
ac-impedance source. Highly inductive source impedance can

affect the stability of the power module. For the test
configuration in Figure 11, a 100μF electrolytic capacitor, C

in

,

(ESR<0.7 at 100kHz), mounted close to the power module
helps ensure the stability of the unit.

Safety Considerations

For safety-agency approval of the system in which the power

module is used, the power module must be installed in
compliance with the spacing and separation requirements of

the end-use safety agency standard, i.e., UL60950-1 2

nd

Ed.,

CSA C22.2 No. 60950-1 2

nd

Ed., and VDE0805-1 EN60950-1 2

nd

Ed.
If the input source is non-SELV (ELV or a hazardous voltage
greater than 60 Vdc and less than or equal to 75Vdc), for the
module’s output to be considered as meeting the requirements

for safety extra-low voltage (SELV), all of the following must be
true:

The input source is to be provided with reinforced

insulation from any other hazardous voltages, including
the ac mains.

One V

IN

pin and one V

OUT

pin are to be grounded, or both

the input and output pins are to be kept floating.

The input pins of the module are not operator accessible.

Another SELV reliability test is conducted on the whole

system (combination of supply source and subject
module), as required by the safety agencies, to verify that

under a single fault, hazardous voltages do not appear at
the module’s output.

Note: Do not ground either of the input pins of the module

without grounding one of the output pins. This may
allow a non-SELV voltage to appear between the output
pins and ground.

The power module has safety extra-low voltage (SELV) outputs
when all inputs are SELV.
The input to these units is to be provided with a maximum 30 A

fast-acting (or time-delay) fuse in the ungrounded input lead.

LOAD

CONTACT AND

SUPPLY

I

I

CONTACT

V

I

(+)

V

I

(–)

V

O1

DISTRIBUTION LOSSES

RESISTANCE

I

O

V

O2

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