Hytrol v alve ser vice data, Model inst alla tion / opera tion / maintenance, Hytrol service data – Cla-Val 90-01H/690-01H Technical Manual User Manual

Page 13

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100-01

Hytrol V

alve Ser

vice Data

MODEL

INST

ALLA

TION / OPERA

TION / MAINTENANCE

Description 100-01 Hytrol V

a

lve

The CIa-V

a

I Model 100-01 Hytrol V

alve is a main valve for

CIa-V

aI

Automatic Control V

alves. It is a hydraulically operated,

diaphragm-actuated, globe or angle pattern valve.

This valve consists of three major components; body

, diaphragm

assembly

, and cover

.

The diaphragm assembly is the only

moving part.

The diaphragm assembly uses a diaphragm of nylon

fabric bonded with synthetic rubber

.

A

synthetic rubber disc,

contained on three and one half sides by a disc retainer and disc

guide, forms a seal with the valve seat when pressure is applied

above the diaphragm.

The diaphragm assembly forms a sealed

chamber in the upper portion of the valve, separating operating

pressure from line pressure.

Description 100-20 600 Series Hytrol V

a

lve

The CIa-V

aI Model 100-20 Hytrol V

alve (600 Series main valve)

have only one part -the body- that is dif

ferent from standard 100

Series Cla-V

al main valve parts.

The remaining parts of the 600

series main valve are standard Cla-V

al main valve parts.

All serv-

ice and maintenance information for the standard 100 Series

main valves also apply to the 600 series main valves.

The most important thing to remember when ordering main

valve repair kits and replacement parts, except for the body

, all

other parts are going to be for a smaller size main valve. Cla-

V

al identifies main valve parts with the flange size of the stan-

dard 100 Series main valve. Refer to the "Main V

alve Sizes”

chart below

.

HYTROL

Service Data

HYTROL

SIZE

Stem

T

ravel

Cover Capacity

Displacement

V

alve Stem

Thread

UNF-Internal

Cover

Center

Plug

NPT

Cover Nut or Bolt

Cover

Lifting

Holes

UNC

Cover Plug

Cover T

orque

Stem Nut**

Stem Nut

T

orque

(ft. Lbs.)

100-01

100-20

Thread

(Bolt)

Socket

Qty

Thread

Socket

ft. Lbs.

in. Lbs.

Thread

Socket

(Long)

inches

mm

inches

mm

inches

mm

Gallons

Liters

Lubed

DR

Y

1"

25

0.3

8

1/4"

1/4" - 20 (B)

7/16"

8

4

48

3/8" - 24

4

6

1 1/4"

32

0.4

10

0.020

0.07

10 - 32

1/4"

5/16" - 18 (B)

1/2"

8

8

96

7/16" -20

6

10

1 1/2"

40

0.4

10

0.020

0.07

10 - 32

1/4"

5/16" - 18 (B)

1/2"

8

8

96

7/16" -20

6

10

2"

50

0.6

15

0.032

0.12

10 - 32

1/2"

3/8" - 16 (B)

9/16"

8

3/8"

7/16"

12

1/2" - 20

3/4"

10

15

2 1/2"

65

0.7

18

0.043

0.16

10 - 32

1/2"

7/16" - 14 (B)

5/8"

8

1/2"

9/16"

20

5/8" - 18

15/16"

21

30

3"

80

4"

100

0.8

20

0.080

0.30

1/4 - 28

1/2"

1/2" - 13 (B)

3/4"

8

1/2"

9/16"

30

5/8" - 18

15/16"

21

30

4"

100

6"

150

1.1

23

0.169

0.64

1/4 - 28

3/4"

3/4" - 10 (B)

1 1/8"

8

3/4"

5/8"

11

0

3/4" - 16

1 1/16"

40

60

6"

150

8"

200

1.7

43

0.531

2.00

3/8 - 24

3/4"

3/4" - 10 (B)

1 1/8"

12

3/4"

5/8"

11

0

7/8" - 14

1 5/16"

85

125

8"

200

10"

250

2.3

58

1.26

4.80

3/8 - 24

1"

3/4" - 10

1 1/4"

16

5/8" - 1

1

1"

13/16"

11

0

1 1/8" -12

1 13/16"

125

185

10"

250

12"

300

2.8

71

2.51

9.50

3/8 - 24

1"

7/8" - 9

1 7/16"

20

3/4" - 10

1"

13/16"

160

1 1/2" -12

1 7/8"

252

375

12"

300

16"

400

3.4

86

4.0

15.10

3/8 - 24

1 1/4"

1 1/8" - 7

1 13/16"

20

3/4" - 10

1"

13/16"

390

1 1/2" -12

2 1/2"

270

400

14"

350

3.9

99

6.5

24.60

3/8 - 24

1 1/2"

1 1/4" - 7

2"

20

1" - 8

1"

13/16"

545

1 1/2" -12

2 1/2"

280

420

16"

400

20", 24"

600

4.5

11

4

9.6

36.20

1/2 - 20

2"

1 1/4" - 7

2"

20

1" - 8

1"

13/16"

545

2" - 16

3"

500

750

20"

500

5.63

143

12

45.40

3/4 - 16

1 1/2"

1 3/8" - 6

2 1/8"

24

1" - 8

1"

13/16"

670

2 1/4" - 16

3 1/2"

930

N/R

24"

600

30"

800

6.75

165

29.0

108.80

3/4 - 16*

3/4"

1 1/2" - 12

2 3/8"

24

1 1/8"- 7

1"

13/16"

800

3" - 12

Special

1350

N/R

* Adapter

p/n 2594101E

inside 1/4" - 28"

Grade 5 Bolts

"Heavy" Grade Nuts

T

ighten cover nuts in a "star" cross-over pattern

** Must Use ONL

Y

Cla-V

al Supplied par

t

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