Cla-Val 100-20 600 Series - Manual

INSTALLATION / OPERATION / MAINTENANCE
600 Series Hytrol Valve
100-20
MODEL
(Reduced Internal Port)
UNDERSTANDING THE 600 SERIES VALVES
In 1987, Cla-Val introduced the Model 100-20 Hytrol as the basic
main valve for the 600 Series of automatic control valves. To
identify all new valves using the 100-20 Hytrol, an existing cata-
log number is modified. Making a 600 Series catalog number is
simply done by using a "6" in front of the two digit catalog num-
bers or replacing the "2" with a "6" in three digit catalog num-
bers. Current schematics reflect both catalog numbers together
separated by a slash ( i.e. - 90-01/690-01, 58-02/658-02, 210-
01/610-01, etc). Since these two valves 'share' the same catalog
number and schematic, they provide the same function in a sys-
tem. The only difference between the two valves is the relative
capacity of the two main valve series.
The 100-01 Hytrol is the basic main valve for Cla-Val automatic
control valves. This valve is the current version of the Clayton
Hytrol valve design originated in 1936. The 100-01 Hytrol is
designed as a full flow area valve. This means that the inlet,
seat and outlet openings are the same size. Thus, the pressure
drop is kept to a minimum for this globe style design.
The 100-20 Hytrol valve has all of the basic features and advan-
tages of the original 100-01 Hytrol. Only one part has been
changed - the body. It is designed with different size inlet, seat
and outlet openings. The 100-20 Hytrol has inlet and outlet
flanges one valve size larger than the seat opening size. This
results in what is sometimes called a ''reduced port' main valve.
For example, a 4" 100-20 valve has a 3" seat. Note: valve size
is always determined by the flange size. The following chart
compares the 100-01 and the 100-20 main valves.
SERVICE AND MAINTENANCE OF 600 SERIES
VALVES
The 600 series main valves have only one part -the body- that is
different from standard 100 Series Cla-Val main valve parts. The
remaining parts of the 600 series main valve are standard Cla-
Val main valve parts.
The most important thing to remember when ordering main valve
repair kits and replacement parts, except for the body, all other
parts are going to be for a smaller size main valve. Cla-Val iden-
tifies main valve parts with the flange size of the standard 100
Series main valve. Refer to the "Main Valve Sizes Comparison"
chart. For example, if you are servicing a 6" 100-20 Hytrol and
needed a repair kit, you would order a repair kit for a 4" 100-01
Hytrol. This kit is also suitable for a 6" 100-20 Hytrol. Complete
Technical Manuals include a repair kit data sheet N-RK that
shows this relationship.
When you order repair parts, it is a good idea to include valve
nameplate data (size, catalog number, and part number) and
description of the parts desired. Do this to be sure parts will fit
the valve you are working on and not be too big for it. Pilot con-
trols and repair kits maintenance information remain the same
for 100 or 600 Series valves.
Cla-Val Main Valves
Catalog Number
The 100-20 Hytrol is available only in ductile iron, 150 and 300
pressure class, and Bronze trim standard. Available extra cost
main valve options include stainless steel trim, epoxy coating,
Dura-Kleen stem, Delrin sleeved stem, and high temperature rub-
ber parts. All four basic main valves have a 600 Series version
available with all of the same benefits and size relationships.
The following chart shows the relationship of Cla-Val main valve
catalog numbers.
Catalog Name
Hytrol
Powertrol
Powercheck
Hycheck
Circa 1936
100 (Angle =2100)
100P & 100PA
100PC & 100PCA
181
100-Series
100-01
100-02
100-03
100-04
600 Series
100-20
100-21
100-22
100-23
Basic Main Valve Size Comparison
Globe Pattern Valves
Flange Size (inch)
Seat Size
100-01 (100 Series) 100-20 (600 Series)
3 3 2
4 4 3
6 6 4
8 8 6
10 10 8
12 12 10
14 14 ----
16 16 12
18 ---- 16
20 20 16
24 24 16
30 30 24
36 36 30
42 ---- 36
48 ---- 36
Angle Pattern Valves
Flange Size (inch)
Seat Size
100-01 (100 Series) 100-20 (600 Series)
4 4 3
6 6 4
8 8 6