Periodic maintenance and inspection schedule, Inspection wear limits – GEARENCH FLA1000 PETOL Flange Lifter User Manual

Page 8

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6

Hazard

Possible Solution

Being struck by flanges or flange bolts should

Ensure that workers are instructed in proper

they slip

flange lifter procedure


Being struck by flanges or flange bolts not

Inspect the tools before use

securely connected

Inspect and maintain flange lifters

Periodic Maintenance and Inspection Schedule


Daily

1. Visually inspect flange lifter for signs of corrosion or damaged components.
2. Inspect for any visual evidence of external cracks. Visible cracks indicate potential

failure points, and if they are discovered, the flange lifter should be immediately
removed from service.

3. Examine the lower surfaces on the lifting plates for deformation. If the surfaces are

excessively worn, the flange lifter needs repair. (See ‘Inspection Wear Limits’ for
maximum allowable wear)

4. Do not grind or remove metal from any surface of the flange lifter. Contact

GEARENCH™ for all suspected damage and repair.

5. After use, clean flange lifter. Remove all external dirt and grease.


Semi-annually

1. Perform Daily Maintenance as required.
2. Inspect the following areas for wear and/or damage (See ‘Inspection Wear Limits’ for

maximum allowable wear):

a. Lifting Pin
b. Lifting Plate Pin Hole
c. Lifting Link Pin Holes

Inspection Wear Limits


Lifting Plate Lower Surfaces

• Nominal Lower Thickness – 0.500” (from contact area to bottom of plate)
• Minimum Lower Thickness after wear – 0.450”


Lifting Pin

• Diameter – 1.486”


Lifting Plate Pin Hole

• Diameter – 1.512”


Lifting Link Pin Holes

• Diameter – 1.512”

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