Troubleshooting, Maintenance & inspection, Spare parts list – Anest Iwata AZ3HV2 User Manual

Page 2: Instruction manual

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TROUBLESHOOTING

GUN DOES NOT SPRAY

- Fluid adj. knob closed.

Check and adjust.

- Tip hole of nozzle obstructed.

Check and clean.

- Paint filter obstructed.

Check and clean.

- Non drip obstructed.

Check and clean.

INTERMITTENT SPRAY PATTERN

- Air escapes from fluid nozzle.

Check , clean & replace if

necessary.

- Air escapes from fluid needle

Tighten.

packing.

- Air escapes from cup joint or

Tighten.

fluid hose joint .

- Dirt inside air cap.

Clean.

DEFECTIVE SPRAY PATTERN

- Dirty nozzle or air cap.

Clean carefully.

Nozzle or air cap has been

Replace If damaged.

damaged.

- Fluid nozzle is loose

Tighten.

- Paint viscosity too high or

Dilute paint or increase

too low.

viscosity

- Fluid output too high or

Adjust fluid adj. knob to

too low.

reduce or increase.

LEAKING

- Fluid nozzle seat or needle set

Clean or replace if neces-

dirty, damaged or worn.

sary.

- Loose fluid needle adj. knob.

Adjust.

- Fluid needle spring is worn.

Replace.

- Loose fluid nozzle.

Tighten.

- Needle packing set loose, too

Adjust, clean or replace.

tight, dirty or worn.

AIR ESCAPES FROM AIR CAP

- Air valve, air valve seat or air

Clean or replace if neces-

valve spring dirty or damaged. sary.

DECLARATION OF CONFORMITY

We AIR GUNSA s.r.l. - Corso Vigevano, 46 - 10155 Torino - Italy declare, under our
sole responsibility, that the product:

AZ3 HTE2 SPRAY GUN series

to which this declaration relates, is in conformity with European ATEX Directive
94/9/CE for use in zone 1 and zone 2 and Machinery Directive 98/37/CE.
According with the following international requirements: EN 1127-1, EN 292-2 and
EN 1953.

Name and position of issuer: Mr. Marco G. VICENTINI, Managing Director

Firma:

data: 04/04/2008

This is an original CE declaration of conformity issued by AIR GUNSA s.r.l.

Other copies are considered not valid

2

Instruction Manual

MAINTENANCE & INSPECTION

CAUTION

- Make sure you do not damage tip of fluid nozzle or seat section.
- Never use spare parts that are not Air Gunsa originals.

1. Pour remaining paint into another container. Clean fluid passages and

air cap set. Place a small amount of cleaner into the cup and flush out the

- INCOMPLETE CLEANING CAN CAUSE PATTERN SHAPE DEFECTS.

ESPECIALLY CLEAN FULLY AND PROMPTLY AFTER USE WITH TWO-
COMPONENT PAINT.

2. Clean each section with brush soaked with cleaner and wipe out with

waste cloth.

- NEVER IMMERSE THE SPRAY GUN COMPLETELY IN SOLVENT, AS IT

CAN DAMAGE PARTS.

3. Before disassembly, clean fluid passages.

a. Disassemble fluid nozzle, while keeping fluid needle pulled (trigger-

ing) in order to protect its seat section.

b. Disassemble fluid needle set. (only when strictly necessary)
c. Remove the fluid adj. knob and needle spring, extracting the spring

and fluid needle set, from the back of fluid adj. guide set still assem-
bled on the gun body.

Leakage from fluid nozzle set and fluid needle set seat sections.
Replace fluid nozzle set and fluid needle set, if leakage does not stop
after cleaning them.
If you replace fluid nozzle or fluid needle only, match
them carefully and make sure there is no further leakage.

SPARE PARTS LIST

DESCRIPTION

Air cap

Ref. 1

Fluid Nozzle

Ref. 2

Nozzle holder

Ref. 3

Pattern adjustment set

Ref. 5

Fluid needle adjustment knob

Ref. 6

Needle guide

Ref. 7

Needle spring

Ref. 8

Fluid needle

Ref. 9

Needle packing nut

Ref. 10

Air valve set

Ref. 11

Air valve spring

Ref. 11-1

Air valve shaft

Ref. 11-2

Air valve seat

Ref. 11-3

Trigger stud

Ref. 12

Trigger

Ref. 13

Air flow control valve (AZ3HTE2 AV)

Ref. 14-1

Plug

Ref. 14-2

Threaded bushing

Ref. 15

Screw

Ref. 16-1

Plug

Ref. 16-2

Air nipple

Ref. 17

GB

fluid passages. NOTE: DISCONNECT ATOMIZING AIR
DO NOT ATOMIZE CLEANING SOLUTION.

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