J&M HT-974 - Manual (Page 10)

Pg. 10
5. Attaching the Adjustable Header Mounts and Tie-Down Brackets
Place the Adjustable Header Mounts and Tie-Down Bracket
Assemblies on the large lower bar. Secure the Adjustable Header
Mount to the large lower tube using one
3/4” x 6 1/2” Stove Bolt
and Clamp Handle Assembly. Secure the Tie-Down Bracket to
the large lower tube
using two 1/2” x 5 1/2” Bolts and two 1/2”
Lock Nuts. Do Not Tighten the 1/2” bolts on the top of the
assembly, but allow the Tie-Down Brackets to move freely along
the outer tube. The Tie-Down Bracket can be secured with the
bolts either above or below the bar as long as the ratchet is
positioned with the strap directed upward.
6. Installing the Light Kit
A. Insert the Main Wiring Harness, end opposite the Flat-Four Connector End, through the grommet
located in the outer tongue and exit the rear of the tongue. Continue to main wiring harness
through grommet in the middle of the front axle.
B. Extend the Main Wiring Harness along the rear of the front axle toward the Upper Bar. Insert the
harness through the hole located on the bottom side of the Upper Bar and extend the harness out
toward the rear of the Upper Bar.
C. Connect the end of the Main Wiring Harness opposite the Flat-Four Connector to the
corresponding end of the Light Enhancer. Store the Light Enhancer inside the Upper Bar.
D. Place the extension bracket at the rear end of the Upper Bar. Attach using the two angle iron
supports and secure with four 1/2” x 7” bolts, washers and nuts.
E. Place the Light Mounting Bracket at the end of the Extension Bracket Arm so the Light Mounting
Bracket is level or horizontal and extends toward the center of the header transport. Secure
using two 1/2” x 1 1/4” Grade 5 Flange Bolts and Flange Nuts.
F. Slide the extendable portion of the Telescoping Arm into the Light Mounting Bracket and tighten
the Ha ndle Nut until the bracket is secure. Extend the arm until the light assembly is within 16” of
the outer extremity of the unit.
G. Mount one light assembly at the end of the Light Mounting Bracket (L/H light) and another
assembly at the end of the Telescoping Arm (R/H light). Secure each light assembly using four
small self-tapping screws. Each light assembly should be mounted so the single amber light is
positioned toward the outside of the header, and the amber and red lights are facing rearward.
Secure
the SMV Emblem to the Light Mounting Bracket using two 1/4” x 1” Bolts and Lock Nuts.
Be sure the SMV Emblem remains visible from the rear during highway transport.
H. Place one amber reflective decal at the outward and front side of both the Telescoping Arm and
Light Mounting Bracket as shown. Place one Red and Orange Reflective Decal on the rearward
end of the Telescoping Arm and Light Mounting Bracket. The red reflective decal should be
placed directly above the orange decal.
I. Connect each light to the corresponding wires on the Light Enhancer using the Light Wiring
Harness. Using the enclosed self tapping screws, secure the Wire Cover over the Light Wire
Harness along the upper bar.
Tie-
Down
Bracket
Adjustable
Header
Mount