Climax BB5000 120V Boring User Manual

August 2011

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Climax Portable Machine Tools, Inc. ■ 2712 E. Second Street ■ Newberg, Oregon ■ 97132 ■ USA

Worldwide Telephone: 1.503.538.2185 ■ USA Toll-Free: 1.800.333.8311 ■ Fax: 1.503.538.7600

Email: [email protected] ■ Internet: cpmt.com

T

he Climax BB5000 Boring Machine is a highly

versatile portable machine tool that can

accommodate a variety of power sources, from 120V

electric to pneumatic to hydraulic. While every power

source has its advantages, the 120V electric motor can

accommodate a host of new accessories used for boring

large holes from up to 24 inches (609.6 mm) with the

addition of a 12:1 Rotational Drive Unit (RDU).

The Climax BB5000 Portable Boring Machine has

two types of 120V motors: high torque or high RPM.

These units will generate about 2.3 hp (1.72 kW) which is

less than the 7-10 hp (5.22-7.46 kW) than a Servo motor

or a hydraulic drive unit. With a standard 4:1 RDU the

bar will have less torque than the hydraulic and servo

power options. The general philosophy is, the bigger

the hole, the bigger the motor will need to be. However,

by changing the standard 4:1 RDU to the 12:1 RDU,

we can triple the torque, double the boring and facing

diameter range from 12 inches (304.8 mm) to 24 inches

(609.6 mm) and drill holes up to 4-1/2 inches (114.3 mm).

The BB5000 has a range of mounting options already

available for large diameter mounting including the 24

inch (609.6 mm) ID chuck, Universal Bearing Extension

Kit and Double Arm Bearing Extension Plates.

As the name implies, the BB5000 Portable

Boring Machine is intended to be very portable. The

disadvantage of Hydraulic Power Units or the servo

motor is that they both require three phase power, which

may not always be available in the field. A 120V unit

can be powered off of almost any generator or welding

120V Boring: How To Unlock Your
BB5000’s Versatility With One
More Accessory.

August 2011

system, both of which are readily available to rent or

found on job sites.

Another advantage to the 12:1 RDU is that the

expanded boring diameter does not require a larger

boring bar, but can be accomplished with the supplied

2-¼ inch (57.2 mm) bar. Once a 3-1/2 inch (88.9 mm) bar

is used, a larger boring machine is also needed, along

with a crane to lift the machine, whereas the 2-¼ inch

(57.2 mm) boring bar can be entirely set up by hand. It

is also less expensive to acquire a 12:1 RDU than buy

another power unit or purchase a larger boring machine.

The 12:1 RDU establishes compatibility with a

whole range of large boring accessories for the BB5000

from a 24 inch (609.6 mm) Boring Head Set, to a 24

inch (609.6 mm) Facing Head and a 27 inch (685.8 mm)

Bearing Clearance Torch. By adding the 12:1 RDU to

your BB5000 accessory repertoire, you can double the

possible bore size, triple torque and save money.

A BB5000 with a 12:1 RDU and extended

universal leg mounts facing a large test part

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