3 cleaning procedures, Models 5800-s, Installation and operation manual – Brooks Instrument 5800S Series User Manual

Page 22

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Installation and Operation Manual

X-TMF-5800S-MFC-eng

PN 541-C-051-AAG

November, 2008

Models 5800-S

22

Table 4-1: Troubleshooting

Trouble

Possible Ca use

Che ck/Corre ctive Action

Clogged Sensor

Clean sensor. Refer to cleaning
procedures (Section 4.3).

Defective electronic board

Clogged Control Valve

Clean the control valve (Section 4.3)
or return the device to the factory

Valve override input is
grounded

Check the valve override input
(pin 12)

Defective electronic board

Contact Brooks Instrument.

Valve leaks or is stuck
open (applicable to MFC)

Clean and/or adjust control valve
(Section 4.3).

+15V applied to the valve
override input (applicable to
MFC)

Check the valve override terminal
(pin 12)

Defective electronic board

Contact Brooks Instrument.

Output signal follows Set point
at higher set points but will not
go below 2%

Control valve leaks or is
stuck open

Clean the c ontrol valve or return the
device to the factory (Section 4.3)

Insufficient inlet pressure or
pressure drop

Adjust pressures, inspect in-line
filters and clean/replace as
necessary

Partially clogged sensor

Clean sens or, see cleaning
procedures (Section 4.3)

Partially clogged valve
(applicable to MFC)

Clean the c ontrol valve (Section 4.3)
or return the device to the factory,
see cleaning procedures

Valve out of adjustment
(applicable to MFC)

Adjust valve, see calibration
procedures (Section 4.4)

Valve guide spring failure
(applicable to MFC)

Controller oscillates (see below)

Instrument grossly out of
calibration. Flow is higher than
desired.

Partially clogged sensor

Clean sensor, see cleaning
procedures (Section 4.3)

Instrument grossly out of
calibration. Flow is lower than
desired.

Partially clogged restrictor

Replace or clean restrictor.

Pressure drop or inlet
pressure deviates from
calibrated values

Adjust pressures

Oversized orifice

Check orific e size

Valve out of adjustment

Adjust valve, see calibration
procedures (Section 4.4.)

Unstable inlet pressure

Check external pressure regulator

Defective p.c. board

Contact Brooks Instrument

Controller oscillates
(applicable to MFC)

Output stays at zero
(regardless of Set point) and
there is flow through the
meter/controller
Flow can not be achieved
regardless of Set point.
(applicable to MFC)

Output signal stays at approx.
5.25 Vdc or 21 mA (regardless
of Set point) and there is flow
through the meter/controller

Output signal follows Set point
at lower set points, but does
not reach full scale

Section 4: Maintenance

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