Kolpin 97940 – HID Lights - Manual

Rev.1
Kolpin Outdoors, Inc., 205 N. Depot Street, Fox Lake, WI Phone #: (877) 9KOLPIN or (920) 928-3118 www.kolpin.com [email protected]
97940 – HID Lights
2011 RZR and Ranger Hi/Low
2011 Outlaw/Scrambler/Predator
- You will be working with a few small parts. A clean workspace is very important for
properly functioning HID lights.
- Be very careful when working with HID light bulbs and ballast.
o NEVER TOUCH BULB! If bulb has been touched, clean with paper towel and
acetone to remove skin oil. Even if you can’t see it, your bulb will crack within a
few hours of use.
o NEVER TURN ON BALLAST WITHOUT BULB CONNECTED! If you do
23,000 volts will be looking for somewhere to go. If it finds you, it makes 120ac
house voltage seem like a pinprick. Take our word for it, your arm will hurt all
day.
- Remove all parts from the kit and read through the instructions. There are 3 main
components to the HI/LO kit. The bulbs, the ballast and the wiring harness. It is a good
idea to mock everything up to check wire length and clearance issues.
- Remove plastic case from HID bulb being careful not to touch the bulb. Insert HID bulb
into the headlight reflector turn approx. 1/3 of a turn until it locks.
- Plug ballast plugs into ballast, taking care to plug in with correct polarity. They should
only go in correctly with a ramped clip retainer on one side, but they can be forced
incorrectly.