Magnum Venus Plastech UltraMAX Start-Up Checklist - Manual

ACTIVITIES MUST BE DONE IN THE SEQUENCE SHOWN, AND MUST BE CHECKED OFF AS COMPLETED. USE
THIS CHECKLIST IN CONJUNCTION WITH THE OPERATING MANUAL FOR THE ULTRAMAX UNIT. THIS
SEQUENCE FOLLOWS ON FROM CHECKLIST 01 – PRE-START CHECKLIST.
NOW REFER TO “SET UP FOR FIT” CHECKLIST.
ABNORMAL CONDITIONS OBSERVED AND CORRECTED
OPERATORS NAME _______________________________________ DATE: ________________
SIGN OFF WHEN START UP CHECKS ARE COMPLETED : __________________________
UltraMAX™ Start-Up Checklist
ACTIVITY
NO.
ACTIVITY 
WHEN
COMPLETED
Priority Put on Respirator as specified for spray painting, Protective Clothing, Eye
Protection, and PVC Gloves
1 With nozzle and mixer removed lock the Gun trigger in the Open position over an
open container.
2 Open recirculation valve on Catalyst Manifold
Remove the Pivot Pin from the Slave Arm.
Manually pump the catalyst pump with the slave arm drive, observe catalyst
returning to the catalyst jug.
Close recirculation valve on Catalyst Manifold.
3 Again manually pump the catalyst pump with the slave arm drive, observe for
catalyst exiting the mix chamber on the gun. Leave the pivot pin out.
Open the ball valve below the surge chamber. Make sure the resin return hose is
in the resin container or another open container.
4 Using the regulator on the manifold, slowly turn up the pump air pressure until the
pump moves slowly and evenly.
Slowly turn up the air to the pump until an air free stream of resin exits the resin
return hose. Then turn the pump air down to zero again.
5 Close the ball valve below the surge chamber.
6 Again turn up the air to the resin pump until an air free stream of resin exits the
mix chamber on the gun.
7 Turn the air to the pump down to zero.
8 Disengage the gun trigger, leave it in the CLOSED position.
9 Flush the mix chamber on the gun with acetone
12 Slowly turn up the pump pressure to 50 psi.
13 Hand prime the catalyst pump with the slave arm drive until the pressure rises on
the catalyst pump pressure gauge.
14 Replace the Pivot Pin in the catalyst slide drive, lock it in.
15 Adjust the catalyst percentage as required.
16 Insert the Distribution Ring into the Mix Chamber locating rim.
18 Place mix housing Seal into the Mix Chamber locating rim.
17 Insert the Catalyst Injector and injector seal into the aperture in the Distribution
Ring. The spring goes into the gun block.
19 Place Mix Chamber and Catalyst Injector onto the front of the ProGun, secure it
with 2 screws.
20 Flush the Assembled mix chamber with solvent.
THE UNIT IS NOW READY TO BE SET UP FOR SPRAY
Abnormal Condition  when
corrected