Magnum Venus Plastech RT-2000 PRO GUN SATURATOR TRIGGER - Manual (Page 21)

RT-2000 Remote Trigger Manual
Rev. 12/2012 Page | 21
Installation & Set-Up Checklists
1. Check all clamp brackets, pump column, slave arm bracket, manifold clamp, etc. to make sure they
will not move when unit is in operation.
2. Check the mounting of catalyst pump to make sure clevis pins are secure.
3. Make sure exhaust silencer is secured to the power cylinder of the resin pump.
IMPORTANT: Snug up the packing nut at the top of the catalyst pump approximately ¼ turn.
4. Snug up, tighten, the resin pump packing by inserting two rods into the holes in the oil cup at the top of
the resin pump fluid section. Turn clockwise until packing is snug. Note: Do not over tighten.
5. Pro Gun: Tighten the gun valve rod packing nuts until they are very snug. IMPORTANT: Activate
the gun trigger 10 - 15 times then tighten the packing nuts. Repeat this tightening procedure 3
times to make sure the gun valve rod packing is tight.
6. Attach Suction Wand to Resin Pump.
a. Check all fittings on the wand assembly to make sure they are airtight.
b. Attach the wand assembly to the foot valve port of the resin pump.
7. Hose connections.
a. Connect the black resin hose from the gun to the outlet fitting on the resin filter.
b. Connect the catalyst hose from the catalyst pump to the inlet of the catalyst manifold.
c. Connect the catalyst hose from the gun to the outlet of the catalyst manifold assembly.
d. Attach the red air hose from the gun to the fitting on the regulator labeled gun.
e. Attach the yellow poly flush hose from the gun to the outlet fitting of the solvent tank.
f. Attach the small red air supply hose from the flush regulator to the input fitting on the solvent tank.
g. Attach the large red air hose from the pump regulator to the power cylinder of the resin pump.
Note: Check all hose fittings and fluid connections to make sure they are tight.
h. Attach the ground wire from the gun to the electrical grounding lug on the pump mounting bracket.
Note: Check electrical ground to ensure it is installed from the pump mounting bracket to an
earth ground.
i. Remove the catalyst poly tubes from the component box.
j. Cut the ½ inch diameter poly line, with the clamps, to 26 inches long. Clamp one end to the
outlet of the catalyst jug and the other end to the inlet of the catalyst pump. Make sure clamps
are airtight.
k. Connect the ¼-inch poly line to the relief valve on the catalyst manifold assembly and insert the
other end into the hole in the top of the catalyst jug.
l. Connect the ¼-inch poly line to the catalyst recirculation valve on the catalyst manifold, and
insert the other end into the hole in the top of the catalyst jug.
9. Check all components for damage.