Perrycraft SportQuest Track-mount - Sheet Metal - Manual

CONTENTS:
2-Side Rail Assemblies, 2-Crossbars, 4-Stanchion Assemblies,
1-Hardware Pack (4-Crossbar End Caps, 4-Stanchion/T
rack Clamp Brackets,
4-Adjustment Knobs, 4-3/16” Drive Rivets, 4-Stanchion Plugs, 4-1/4"-20 x 7/8, Socket-head Cap Screws, 4-1/4" Flat
W
ashers, 4-1/4"-20 Nylock Nuts, 4-Side Rail
End Caps, 4- T
ie Down Loops, *-#10 x ½” Bi-waxed T
russ-head Screws, 4-#10
x ¾” Bi-waxed Pan-head Screws, 1-3/16"
Allen W
rench, 1-Instruction Sheet, and
1-W
arranty/Consumer Information Card). * - Quantity of #10 x ½” Screws enclosed
will vary according to side rail (track) length. T
OOLS REQUIRED:
T
ape Measure, Power Drill, 1/8” & 3/16” Drill Bits, Phillips
Screwdriver
, Flat-blade Screwdriver
, Hammer
, 7/16"
W
rench or
Adjustable
W
rench,
Non-permanent Marker
, and Metal-cutting Saw (if Option 2 is chosen).
This “Pass-Thru/Stanchion-Fit” model pr
ovides the choice of two configurations
of the stanchions and cr
ossbars at the time of installation:
Option 1.
Pass-Through Crossbars: Extend the
crossbars through the stanchions. See reverse side of this sheet. Option 2.
Stanchion-Fit Crossbars:
Cut the crossbars
to appropriate length to provide exact fit between the stanchions
. See
Page 3 of this instruction sheet. PRE-ASSEMBL
Y
:
This roof rack kit is supplied with 4/T
ie Down Loops
for securing loads to the side rails (tracks). Prior to assembly of either Option 1 or 2 above, insert 2 tie loops into each side rail (track) as shown, slide to center of rail.
(over)
INSQ-TMOP-SM (1 of 3)
120918
Roof Rack - SM
T
rack-Mount Style with Optional “Pass-Thru/Stanchion-Fit” Hardware
Sheet Metal Roof Installation
W
ARNING:
The mounting hardwar
e included in this rack is not
recommended for
use on fiberglass or
composite material truck covers.
If installing this unit on a fiber
glass / plastic surface, please obtain
supplemental hardware pack HWSTTC-UV
from your distributor or contact
PERR
YCRAFT
, INC. at 800-777-7081
for additional assistance or technical
support if needed. CAUTION:
External roof racks do not increase the GVWR of the vehicle. Maximum
load for this rack is 180 lbs. Evenly distributed on crossbar assemblies. Keep in mind that torque applied to any straps, cords, etc. between the load and the vehicle body ef
fectively add "load weight" to crossbars and the roof. Lar
ge or flat items
such as plywood or watercraft can trap air and create wind lift. Secure the ends of such objects directly to the vehicle bumpers or tie downs. Bulky or tall loads can create tremendous horizontal wind resistance from headwinds and crosswinds. Extreme caution should be used when transporting such loads, taking into consideration road conditions, vehicle speed, crosswinds, load securing methods, etc. Lar
ge, bulky
,
tall or flat objects should be properly secured to both crossbars and other attachment points on the vehicle body
. PERR
YCRAFT
, Inc. does not assume responsibility for
style or size of rack installed, improper rack installation, exceeding rack load limit, load securement methods, vehicle roof strength, wind lift or any other factors beyond its control.
All fasteners, knobs, and load secur
ements should be checked
fr
equently and tightened as necessary
.
T
est fit the rack befor
e drilling any mounting holes
. This rack fits many vehicles,
therefore the factory “bow” in the side rails (tracks) may or may not exactly match the roof contour of the particular vehicle on which it is being installed. Prior to attaching the crossbars, place the side rails on the vehicle roof in the approximate location to be installed. The ends of the side rails should touch the roof surface and the center of the rails should be no more than ½” of
f the roof surface. T
o adjust the
“bow”, place the empty carton on the ground as a cushion. Hold one end of the rail in one hand, placing the other end on the carton and apply moderate pressure with the other hand to the area of the rail needing adjustment. IMPOR
T
ANT NOTE:
The enclosed W
arranty/Consumer Information card must
be fully completed by installation center and reviewed with the consumer (end-user), and given to the consumer
. In the event of a potential warranty issue, failure by the
consumer to provide Mfg. with a copy of the completed document will void warranty coverage.
Side Rail
T
ie-down loop