Perrycraft SportQuest Upgrade - TM or ST Style Track - Manual

Stanchion (outside,
toward edge of
vehicle roof)
Adjustment Knob
Stanchion (inside,
toward center of
vehicle roof)
“Open” side of bkt.
Stanchion Pin
Stanchion
Foot Bkt.
Side Rail (track) Assembly
Stanchion/Track
Clamp Bracket
(Over)
Fig. 1
Fig. 2
INSQ-UPGD.TM 1 of 2 120918
UPGRADE BAR SYSTEM
To be used with existing SporTrek Side Rails Only
WARNING: External roof racks do not increase the GVWR of the vehicle. Maximum load for this rack is 180 lbs. evenly
distributed on crossbar assemblies. Keep in mind that torque applied to any straps, cords, etc. between the load and the vehicle
body effectively add "load weight" to crossbars and the roof. Large or flat items such as plywood or watercraft can trap air
and create wind lift. Secure the ends of such objects directly to the vehicle bumpers or tie downs. Bulky or tall loads can
create tremendous horizontal wind resistance from headwinds and crosswinds.Extreme caution should be used when transporting
such loads, taking into consideration road conditions, vehicle speed, crosswinds, load securing methods, etc. Large, bulky,
tall or flat objects should be properly secured to both crossbars and other attachment points on the vehicle body. Check rack
adjustment points and load securement frequently. PERRYCRAFT, Inc. does not assume responsibility for style or size of
rack installed, improper rack installation, exceeding rack load limit, load securement methods, vehicle roof strength, wind
lift or any other factors beyond its control. All fasteners, knobs, and load securements should be checked frequently and
tightened as necessary.
For technical assistance, please contact PERRYCRAFT, INC. at 800-777-7081.
IMPORTANT NOTE: The enclosed Warranty/Consumer Information card must be fully completed by installation center
and reviewed with the consumer (end-user), and given to the consumer. In the event of a potential warranty issue, failure by
the consumer to provide Mfg. with a copy of the completed document will void warranty coverage.
CONTENTS: 2-Crossbars, 4-Stanchion assemblies, 1-Hardware Pack (4-Crossbar End Caps, 4-Stanchion/Track
Clamp Brackets, 4-Adjustment Knobs, 4-3/16" Drive Rivets, 4-Stanchion Plugs, 4-1/4"-20 x 7/8" Socket-head Cap Screws,
4-1/4" Flat Washers, 4-1/4"-20 Nylock Nuts, 1-3/16" Allen wrench, 1-Instruction Sheet, and 1-Warranty/Consumer Information
card).
TOOLS REQUIRED: Tape Measure, Hand Drill, 3/16" Drill Bit, Flat-head Screwdriver, Hammer, 7/16" Wrench or Adjustable
Wrench, Non-permanent Marker, and Metal-cutting Saw (if option 2 is chosen).
NOTE: Original SporTrek or TracMate crossbar/stanchion assemblies may be removed and stored if desired.
This "Pass-Thru/Stanchion-Fit" upgrade kit provides the choice of two configurations of the stanchions and
crossbars at the time of installation:
OPTION 1. Extend the crossbars through the stanchions:
OPTION 2. Cut the crossbars to the appropriate length to provide
exact fit between the stanchions:
IMPORTANT: Completely review the instructions for chosen option before proceeding with installation!!!
OPTION 1 - Pass-Thru Crossbars:
1. Install stanchion plugs into two stanchions using 1/4"-20 x 7/8" cap
screws, 1/4" flat washers and nylock nuts as shown in Fig. 1.
2. Slide one "plugged' stanchion on to one end of each crossbar, butting
end of bars firmly against stanchion plugs. Slide remaining two "open"
stanchions on to opposite ends of bars positioning both stanchions
relative to width of existing tracks.
3. Insert stanchion/track clamp brackets into tracks as shown in Fig. 2.
4. Slide stanchion foot brackets into the stanchion/track clamp brackets,
aligning bracket ends.
5. Install adjustment knobs into threaded holes in stanchion/track
clamp brackets.
6. Adjust crossbar position by rotating adjustment knobs
1-2 turns counter-clockwise, and slide one crossbar
assembly to front, the other to rear. Rotate knobs
clockwise firmly to securely lock stanchions in place.