Internal encoder count, Installation, Troubleshooting – Electro Cam PS-2252-12-PT1 NFEI User Manual

Page 2: Troubleshooting s

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R

C

S

+

O

B

A

R

C

S

+

O

B

A

Reset

Reset

Reset Input Common

Reset Input Common

Reset Input, Sourcing

Reset Input, Sinking

Mechanical Switch

Mechanical Switch

Solid State Switch

OR

OR

Solid State Switch

PNP Transistor

NPN Transistor

-

-

R

C

S

+

O

B

A

Overflow

Out 0

CHN B (from encoder)

CHN A (from encoder)

+11-15

VDC IN

-

Not Used

Shield

Common

Reset

For Example:

A quadrature encoder with 1000 pulses/revolution has 4000 edges

revolution

If this encoder revolves at 800 rev/min:

800 rev . 1min . 4000 edges = 53,333 edges
min 60 sec

1 rev sec

This implies 18.75 microseconds

edge

Thus, the upper speed limit for a 1000 rpm quadrature encoder is 800 rpm.

Troubleshooting

S

ymptom: Output does not turn on with encoder movement.

a. Verify that the voltage on the + and - terminals of the NFEI terminal block is between 11 and 15 VDC.

b. Verify with oscilloscope that proper encoder signals (per Internal Encoder Count illustration) are present at the Chn A

and Chn B terminals of the NFEI terminal block, and that the voltage levels are TTL compatible (logic 0 less than 0.8 v
and logic 1 greater than 2.0 v). If not, there is a problem with the encoder or encoder cable. If the encoder signals are
proper, the problem is internal to the NFEI, and the NFEI should be exchanged.

c. Verify that the configuration DIP switch setting agrees with the actual direction of encoder movement. If the Overflow

output is at a TTL high level, then the encoder has moved more than 65,535 counts in the reverse direction, and the
internal reverse count logic of the NFEI will not be accurate. Move encoder to “0” position and reset NFEI.

d. Verify with oscilloscope the status of the Out 0 terminal on the NFEI terminal block. If, after the reverse counts have

been counted out, there are pulses when the encoder moves in the configured direction, then the problem is not in the
NFEI.

Internal Encoder Count

Mechanical oscillation of the encoder is properly tracked by the NFEI as long as the minimum
time between encoder channel edges is within specification, as illustrated below.

A

B

17 microseconds minimum

Installation

Connect the NFEI using the Terminal Block Wiring illustration below.

269 12/98

800-228-5487 (U.S.A. and Canada) • Web Site: www.electrocam.com • email: [email protected]

PRINTED IN U.S.A

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