Steelcraft Automotive 52147 GRILL GUARD - Manual (Page 2)

GRILLE GUARD
06-08 DODGE RAM 1500
Page 2 of 5 6/11/09 Rev2(DP)
5. Secure the passenger side Top Bracket to the Top Mounting Bracket with the included (1) 10mm x
35mm Hex Bolt, (2) 10mm Flat Washers and (1) 10mm Nylon Lock Nut. Insert (1) 12mm x 35mm
Hex Bolt. (2) 12mm Flat Washers and (1) 12mm Nylon Lock Nut through the slotted hole on the
side of the Top Bracket, (Figure 4). Snug but do not tighten hardware at this time.
6. Repeat Steps 3-5 for the driver side Mounting Bracket installation.
7. Lay the Grille Guard face down on a clean surface on the ground in front of the vehicle. Bolt the
Mounting Brackets to each upright on the Grille Guard using the included (4) 12-1.75mm x 35mm
Hex Head Bolts, (8) 12mm x 24mm OD x 2.5mm Flat Washers, and (4)12mm Nylon Lock Nuts, (2
per side, see Figure 5). Tighten this hardware only at this time.
8. Raise the Mounting Brackets on the Grille Guard up to the outside of the Frame Mounting
Brackets. Insert (1) 12-1.75mm x 35mm Hex Head Bolt, (2) 12mm 32mm OD x 3mm Flat Washers
and (1)12mm Nylon Lock Nut into each of the rear-most mounting holes to act as a hinge. With
assistance, rotate the Grille Guard up to line up with the Top Brackets and insert (4) 12-1.75mm x
35mm Hex Head Bolts, (8) 12mm x 32mm OD x 3mm Flat Washers and (4)12mm Nylon Lock
Nuts into the remaining holes in the Mounting Brackets, (Figure 6). Use (2) 8mm x 20mm Button
Head Allen Bolts, (4) 8mm x 22mm OD x 1.5mm Flat Washers and (2) 8mm Nylon Lock Nuts to
fasten the Top Bracket to the Grille Guard, (Figure 7). IMPORTANT: Slowly close the hood to
check for clearance and fit of the Grille Guard and brackets. Adjust the Brackets as necessary
then snug but do not tighten all of the hardware. Due to factory build variances in vehicles, it may
be necessary to adjust the height of the front bumper to provide additional clearance for the Grille
Guard Top Brackets. Loosen the bumper mounting hardware and adjust as necessary.
9. Stand back from the vehicle and check the Grille Guard alignment, for level and if it is centered
and on the vehicle. Adjust as necessary. IMPORTANT: Once properly aligned, tighten only the
hardware securing the Frame Mounting Brackets to the truck. Do not tighten the hardware on the
Grille Guard. Leave the Frame Mounting Brackets and Top Brackets on the vehicle and remove
the Grille Guard
10. Next, hold the spoiler up to the bumper cover and align it with the mounting points. Mark the
location of the Mounting Brackets onto the spoiler, (Figure 8). Cut an approximately 1/2" wide slot
in the lower portion of the spoiler to clear the Mounting Brackets. NOTE: The size of the slot is an
estimate only and may vary due to different factory designs for the spoiler and front bumper
covers. IMPORTANT: To maintain the integrity of the spoiler, do not cut the slot any larger than
necessary. Do not cut through the mounting surface. It is recommended to make several small
cuts and check the fit often for a clean installation.
11. Once the final cuts have been made, re-install the spoiler using the factory hardware. It may be
necessary to remove the Frame Mounting Brackets for more clearance to reinstall the spoiler.
12. Re-install, level and adjust the Grille Guard as described in Step # 8-9. Tighten all hardware.
13. Do periodic inspections of the installation to make sure that all hardware is secure and tight.
To protect your investment, wax this product after installing. Regular waxing is recommended to
add a protective layer over the finish. Do not use any type of polish or wax that may contain abrasives
that could damage the finish.
For stainless steel: Aluminum polish may be used to polish small scratches and scuffs on the finish.
Mild soap may be used also to clean the Grille Guard.
For gloss black finishes: Mild soap may be used to clean the Grille Guard