Vestil HIPM series - Manual (Page 5)

5
WARNING!
Working with or near lead acid batteries is dangerous.
Batteries contain sulfuric acid and produce explosive
gases. A battery explosion could result in loss of eyesight
or serious burns.
Do not smoke or allow a spark or flame near batter-
ies. Charge batteries in locations which are clean, dry,
and well ventilated. Do not lay tools or anything metallic
on top of any battery. All repairs to a battery must be
made by experienced and qualified personnel.
When working with batteries, remove personal items
such as rings, bracelets, necklaces, and watches. A
battery can produce enough voltage to weld jewelry to
metal causing a severe burn.
Always have plenty of fresh water and soap nearby in
case battery acid contacts skin, clothing, or eyes.
Operating the battery with a low battery voltage can
cause premature motor contact failure.
Our On Board charger is equipped with an external
ground wire (small green). During installation the charger
must be grounded to the equipment which it is connected
to. Be sure this wire is always connected to the chassis,
frame, or other metallic surface considered to be ground.
OPERATING INSTRUCTIONS
1.) Plug charger into a receptacle known to have
approximately 115V and 60 Hz. If an extension cord
must be used, keep it short and as large as possible.
A small cord will decrease the output of the charger
due to the voltage drop in the line. This will increase
the charging time.
2.) When properly connected, the charge LED will
indicate the status of charge current flowing to the
battery.
3.) With only the red LED lit, the charger is providing full
output to the battery.
With both the red and green LED's lit the charger is
"topping off" the battery.
When only the green LED is on, the unit is providing a
"float" or maintenance, charge.
4.) Remember to unplug the charger before moving
equipment. Failure to do so could cause damage to
cords, receptacles and other equipment.
Operating Instructions for Standard On Board Style Battery Charger
(for DC models equipped with our On Board Charger)
ADDITIONAL INFORMATION
The On Board charger is current limited and will not
exceed its rated output, even if loads are placed on the
battery while the battery is charging.
The On Board chargers fuse will blow if the charger is
connected in reverse polarity
TROUBLESHOOTING
1) Make sure battery connections are electrically and
mechanically sound.
2) Check AC source for power.
3) Check fuse. Replace only with a fuse having the
same rating as originally supplied.
4.) Check battery condition. A highly sulfated battery
may take some time before current begins to flow
through it.
DO'S AND DON'TS
DO NOT leave charger connected for an indefinite length
of time.
DO NOT smoke, strike a match or cause a spark in the
vicinity of battery during charging.
DO make sure all battery connections are tight and clean.
DO NOT expose to rain or adverse conditions.
DO replace defective cords and wires immediately.