Troubleshooting guide – VIAIR 460C User Manual

Page 7

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420C - 460C COMPRESSOR KIT

TROUBLESHOOTING GUIDE:

Tank pressure drops when
compressor(s) shut off

1. Loose drain cock
2. Check valve leaking
3. Loose connections

1. Tighten drain cock
2. Replace check valve or

compressor

3. Check all connections with

soap and water solution
and tighten

Compressor runs
continuously and air flow
lower than normal

1. Excessive air usage
2. Loose connections
3. Worn piston ring or inlet valve.
4. Clogged air filter element

1. Decrease air usage
2. Check all connections with

soap and water solution
and tighten.

3. Replace compressor
4. Replace air filter element

Compressor runs
continuously causing
safety valve (if equipped)
to open

1. Faulty pressure switch
2. Defective safety valve

1. Replace pressure switch
2. Replace safety valve

Excessive moisture in
discharge

1. Excessive water in air tank
2. High humidity

1. Drain tank, tilt tank to drain.

Drain tank more frequently

2. Move compressor to area

with less humidity, or use
air line filter

Compressor will not run

1. No power, or power switch

in OFF position

2. Blown fuse
3. Motor overheats
4. Faulty pressure switch
(if hooked up to a
pressure switch).

1. Make sure compressor

switch is ON

2. Disconnect compressor

from power source, replace
fuse. (Refer to Specifications
section for correct
fuse amperage)

3. Let compressor cool off for

about 30 minutes to allow
thermal overload switch to reset.

4. Replace pressure switch

Thermal overload
protector cuts out
repeatedly

1. Lack of proper ventilation or

ambient temperature is too high

2. Compressor valves failed

1. Move compressor to well

ventilated area, or area with
lower ambient temperature

2. Replace compressor

Excessive knocking
or rattling

1. Loose mounting bolts
2. Worn bearing on eccentric or

motor shaft

3. Cylinder or piston ring is worn

1. Tighten bolts
2. Replace bearing or
piston assembly
3. Replace piston or compressor

CAUTION: NEVER DISASSEMBLE COMPRESSOR WHILE

COMPRESSOR IS PRESSURIZED.

USER MANUAL

PROBLEM:

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

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