WARN M8274-50 - Manual (Page 5)

WARN INDUSTRIES
5 38292D7
GENERAL SAFETY PRECAUTIONS
AVOID WINCH AND EQUIPMENT DAMAGE
• Always avoid side pulls which can pile up winch rope
at one end of the drum. This can damage winch rope
or winch.
• Always ensure the clutch is fully engaged or
disengaged.
• Always use care to not damage the vehicle frame
when anchoring to a vehicle during a winching
operation.
• Never submerge winch in water.
• Always store the remote control in a protected, clean,
dry area.
N OT I C E
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to
minor or moderate injury.
To avoid injury to hands or fi ngers:
• Never leave remote control where it can be activated
during free spooling, rigging, or when the winch is not
being used.
• Never leave the winch remote control plugged in
when installing, freespooling, rigging, servicing or
when the winch is not being used.
CHEMICAL AND FIRE HAZARD
Failure to observe these instructions could lead to
serious injury or death.
• Always remove jewelry and wear eye protection.
• Never route electrical cables across sharp edges.
• Never route electrical cables near parts that get hot.
• Never route electrical cables through or near moving
parts.
• Always place the supplied terminal boots on
wires and terminals as directed by the installation
instructions.
• Never lean over battery while making connections.
• Never route electrical cables over battery terminals.
• Never short battery terminals with metal objects.
• Always verify area is clear of fuel lines, fuel tank,
brake lines, electrical wires, etc., when drilling.
• Always consult operator’s manual for proper wiring
details.
• Always insulate and protect all exposed wiring and
electrical terminals.
CUT AND BURN HAZARD
Failure to observe these instructions could lead to
minor or moderate injury.
• Never let winch rope slip through your hands.
CAUTION
WARNING CAUTION
WARN INDUSTRIES
38292D7 6
SAFE WORKING CONDITIONS
WARNING
Always stand clear,
keep hands clear,
keep others away.
SAFE WORKING CONDITIONS
The operator should always operate
the winch from a safe position when
pulling a load. The safe areas are:
(1) Perpendicular to the wire rope,
(2) Inside the vehicle with the hood
up (if winch is mounted on front of
vehicle). These safe positions will help
prevent the wire rope from striking the
operator if the wire rope fails when
under load.
Operate winch from the fully
extended remote control cord length
whenever possible. The operator must
always be at least 8 ft. (2.44 m) from
the winch while operating. This will
prevent entanglement with the fairlead
and keep the operator out of harms
way during winch load pulling.
Never work around the wire rope
while under load.
Sound Emissions
The winch is designed so that the
sound emissions do not exceed 70
dBa from the operator’s station. The
operator must be at least 8 ft. (2.44
m) from the winch while operating. If
the winch is exceeding 70 dBa from
the operator’s station, have the winch
inspected at an authorized service
center.
Cleaning
Do not direct high pressure water
(pressure washers, car washes, etc.)
between the drum support and drum
flange or clutch lever.
Use low pressure water and a soapy
rag or sponge to clean the winch.
Avoid using chemicals that may
damage the finish.
Thoroughly clean salt residue from
the winch as soon as possible to
minimize corrosion.
Maintenance
No lubrication is required for the life
of the winch unless the winch has been
submerged in water. If this occurs, a
qualified service center must complete
service as soon as possible to prevent
corrosion damage. If the control pack is
submerged, it must be replaced when
the winch is serviced.
Check battery cables and electrical
connections at 90 day intervals to be
certain they are clean and tight at all
connection points.
Inspect the wire rope before and
after each winching operation. When
damaged, replace with the size
specified in the Replacement Parts List,
or go to the Warn website at www.
warn.com.
The wire rope must always spool
onto the drum as indicated by the
drum rotation decal on the winch.
Instructions For Wire Rope
Installation
Remove the end cap from the drum
support and insert the end of the wire
rope through the fairlead and through
the hole in the drum. Attach the wire
rope clamp and pull tight so clamp
returns to inside the drum. Secure the
winch as stated in the winch mounting
instructions.
WARNING
A lways require
operators and
bystanders to be
aware of vehicle
and or load.
NOTICE
Never submerge
winch in water.
CAUTION
Never leave remote
control where it
can be activated
during free spooling,
rigging, or when the
winch is not being
used.