Warner Electric 5200-101-012 Conduit Box Kit User Manual

Page 3

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Figure 4

Step 4

Connect electric supply cable to the fitting installed
on the conduit box. If an external power supply is
furnishing DC current to the clutch, proceed to Step
5 and skip Step 6. If a Warner Electric CBC-100
power supply is being installed in the conduit box,
skip Step 5 and proceed to Step 6.

Step 5 -

DC Connection

Connect the two supply wires to the two lead wires
from the clutch field with insulated wire nuts or other
approved connectors. Connections must be insulated
appropriately to meet local electrical codes. Install
plug (9) into cover hole.

Step 6 -

AC Connection

If the two supply wires entering the conduit box are
AC and the CBC-100 power supply is used, refer to
installation sheet P-266 provided with the CBC-100,
following instructions carefully. To mount the CBC-
100 to the conduit box, place the control into the
cover so the curved surfaces conform, line up the
cover hole with the control mounting hole and fasten
with screw provided in the mounting kit. Proper
connection of wires is important for proper service.

Step 7

A ground wire is recommended for grounding of the
conduit box and clutch field. Connect this wire with
the green ground screw (6) to the hole in the floor of
the box. Consult local codes regarding grounding
requirements.

Step 8

Install cover (7) by sliding the slot in the cover over
the tab on one end of the conduit box and secure the
cover on the opposite end with one No. 10-32 hex
washer head screw (8).

3

Warner Electric • 800-825-9050

819-0200 • P-1393

Step 2

Follow either A or B, depending on field mounting:

A. Inside Mounted Fields and Outside Mounted 825

Fasten bracket (1) to the back of the field by
assembling two No. 10-32 undercut flat head
machine screws (2) into the holes provided.
Screws are self-tapping, holes in the field are not
threaded. (See Figure 2)

Figure 2, Inside mount

B. Outside Mounted Fields

Bracket (1) and two of the four flat head machine
screws (2) are not required on these fields.
(See Figure 3)

Figure 3, Outside Mount

Step 3

Mount conduit box (3) to the bracket (1) on inside
mount clutches, or to the mounting flange on outside
mount clutches. Feed field wires through wire
retainer before mounting conduit box. The conduit
box must be on the front side of the bracket (1).
Secure the box with two No. 10-32 undercut flat
head machine screws (2). All flat head machine
screws are inserted in the countersunk holes in the
bracket or mounting plate. (See Figure 4)

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