Warner Electric Gen 2 Clutch_Brake UniModule UM-50, UM-100, UM-180 - Manual (Page 2)

The 2030 and 3040 UniModules are designed to
mount using a base mounting kit. This allows
the modules to be mounted as a separate drive
unit driven from the prime mover by V-belts,
chain and sprockets, couplings, timing belts and
other standard power transmission components.
(For UniModule sizes 210 and 215 please refer
to Warner Electric manual P-273-1)
For These UM Combinations Use These
Installation Steps:
Install your specific UniModule combination
according to the installation steps specified in
the table. Use only those steps indicated for
each combination.
UniModule Clutch/Brake between
C-Face Motor and Reducer - 1020
UniModule Clutch between
Motor and Reducer - 1040
UniModule Clutch/Brake - 2030
UniModule Clutch - 3040
Motor Mount Module Clutch/Brake
on a C-Face Motor - 1020-M
Motor Mount UniModule Clutch
on a C-Face Motor - 1040-M
Base Mounted
UniModule Clutch/Brake - 2030-B
UniModule Clutch - 3040-B
2 Warner Electric • 800-825-9050 P-273-4 • 819-0528
Contents
Mounting to a C-Face Motor . . . . . . . .3
Mounting to a Reducer . . . . . . . . . . . . .4
Installing the Base Mount . . . . . . . . . . .4
Installing the Motor Mount Bracket . . .5
Mounting to Other Power
Transmission Components . . . . . . . .5
Electrical Connections . . . . . . . . . . . . . .6
Troubleshooting-Electrical . . . . . . . . . . .6
Troubleshooting-Mechanical . . . . . . . . .6
Enclosed UniModule Option . . . . . . . . .8
Warranty . . . . . . . . . . . . . . . . . . . . . . .BC
Failure to follow these
instructions may result in product damage,
equipment damage, and serious or fatal
injury to personnel.
The equipment covered by
this installation manual must be installed in
accordance with these instructions. Failure
to do so may damage the equipment and
void the warranty.
Warner Electric UniModules are designed to
National Electrical Manufacturers Association
(NEMA) standards. They can be mounted to
common NEMA C-Face motors and reducers as
well as common power transmission drive com-
ponents.
The 1020 and 1040 UniModules are designed to
mount to the face of a C-Face motor as noted in
Table 1.
Corresponding
NEMA Frame Sizes
C-Face
UM Old New Shaft Pilot
Size NEMA NEMA Dia. Dia.
50 56 C 48 Y 5/8" 4-1/2"
100 56 C 48 Y 5/8” 4-1/2”
180 182 C 143 TC 7/8" 4-1/2"
184 C 145 TC
Table 1
Mounting to a Motor
Mounting to a Reducer
Electrical Connections
Mounting to other
Power Transmission
Components
Electrical Connections
Mounting to a Motor
Installing the Motor
Mount Bracket
Mounting to other
Power Transmission
Components
Electrical Connections
Installing the Base Mount
Mounting to other
Power Transmission
Components
Electrical Connections