Warner Electric TG-2000 MagStop Clutch_Brake User Manual

Page 3

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Warner Electric • 800-825-9050

P-1177 • 819-0457

Optional Washer
A single .250 inch (6.35 mm) minimum thick steel
washer must be used between the clutch and the
crank shaft retaining bolt if the D-drive spacer is
not used.

A washer less than .250 inch

(6.35 mm) thick will deform and allow the
clamping load to be lost, resulting in damage
to the clutch and/or the crankshaft and
possible personal injury due to clutch
separating from the shaft. Multiple thinner
washers are not acceptable.

Components: (See Figure 1 on page 5.)

1. Rotor Assembly

Generally, the input of the clutch. Includes
a keyed hub which mates with the keyway in
the crank shaft. The rotor transmits the torque
from the crankshaft (driving shaft) to the
armature assembly (output).

2. Armature Assembly

Generally, the output of the clutch. Consists of
a disk, springs and pulley (or output flange).
With power applied the armature transmits
torque from the rotor to the driven load. Power
from the armature disk is transmitted to the
pulley or flange by means of the leaf springs.

3. Field Assembly

The clutch “power” source contains the coil
which generates magnetic attractive force.

4. Brake Poles

The two permanent magnets and plates
affixed to the field shell provide the brake
torque when the clutch is disengaged.
Brake poles are not present if the assembly
is a clutch only.

5. D-drive Spacer

A hub that is inserted into either armature
or field bearing (see Figure 2). The head
has flats that can be held with a wrench to
prevent rotation of the crankshaft when
tightening the mounting bolt (see Figure 5).
This hub also takes the place of the standard
retaining washer.

6. Anti-rotation Slot

Anti-rotation Slot (used with OEM’s
anti-rotation device) prevents MagStop from
rotation with crankshaft. If the field is bolted
rigidly or if its axial movement is restricted
the bearing in the field assembly will be
improperly loaded and may fail. Use OEM
supplied anti-rotation.

MagStop

®

Bearing Mounted Electric Clutch and Clutch/Brake Assemblies and Operation

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