WEATHER GUARD 1908 - Manual

ASSEMBLY, WIRING, and SEALANT INSTRUCTIONS
HEAVY-DUTY PROTECT-A-RAIL 1908
Rev. A 10/03 Part No. 24-0148
PARTS LIST
1 Lower Protect-A-Rail Section
1 Upper Protect-A-Rail Section
HARDWARE KIT
4 3/8-16 x 3" Hex Head Bolt
4 3/8-16 Nylon Lock Nut
8 3/8 Flat Washer
1 Tube (Black Adhesive Sealant)
2 Red Cap
2 Square Plastic Plug
6 7/16 Dia. Plastic Snap-In Bushing
2 7/8 Dia. Plastic Plugs
1 Tube (Cap Adhesive)
TOOLS REQUIRED
• 1/2" Open or Box End Wrench
• 9/16" Open or Box End Wrench (2)
• Electric Drill w/ 1/8" and 7/16" bits
If wiring is desired on
the side areas, drill a
7/16" dia. hole 5/8"
below the 1" x 2" tube.
NOTE:
Extra snap bushings
have been provided
for any wiring holes
(7/16" dia.) that are
added.
Select the desired height of the Protect-A-Rail for your vehicle and install the four 3/8-16 x 3" fasteners. If you are install-
ing any accessories that require wiring, two snap bushing have been installed internally to protect the wiring. Any addi-
tional holes that are added will have to have snap bushings also to protect the wiring. In the bottom of the unit you will
need to install two 7/8" dia. plugs. To install wiring drill a 1/8" dia. hole in the center of the plug(s). Depending on the
quantity and size of the wires this hole may have to be larger. The illustration below shows the open pathways for the
wire. After wiring has been installed, insert the two square plugs into the top openings. Next apply a couple of drops of
the cap adhesive (1/4 oz. tube) to the inside of the red caps and slide them down over the top of the tubes with the
square plugs.
7/8" dia.
Plug
Square Plug
Red Cap
CAUTION
To keep debris out of your
eyes when drilling, always
wear protective eyewear.
3/8-16 x 3"
Fasteners