Helmet care and maintenance, Shade guide settings – Lincoln Electric IM10131 VIKING 2450D SERIES AUTO-DARKENING HELMETS User Manual

Page 10

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HELMET CARE AND MAINTENANCE

Cleaning: Clean helmet by wiping with a soft cloth. Clean cartridge surfaces
regularly. Do not use strong cleaning solutions. Clean sensors and solar cells

with soapy water solution and a clean cloth and wipe dry with a lint-free cloth.

Do NOT submerge shade cartridge in water or other solution.

Storage: Store in a clean, dry location.

SHADE GUIDE SETTINGS

If your helmet does not include any one of the shades referenced above, it is
recommended you use the next darker shade.

8

NT 1

GUIDE FOR SHADE NUMBERS

OPERATION

ELECTRODE SIZE

ARC

MINIMUM

SUGGESTED(1)

1/32 in. (mm)

CURRENT (A)

PROTECTIVE

SHADE NO.

SHADE

(COMFORT)

Shielded metal arc

Less than 3 (2.5)

Less than 60

7

welding

3-5 (2.5–4)

60-160

8

10

5-8 (4–6.4)

160-250

10

12

More than 8 (6.4)

250-550

11

14

Gas metal arc

Less than 60

7

welding and flux

60-160

10

11

cored arc welding

160-250

10

12

250-500

10

14

Gas tungsten arc

Less than 50

8

10

welding

50-150

8

12

150-500

10

14

Air carbon

(Light)

Less than 500

10

12

Arc cutting

(Heavy)

500-1000

11

14

Plasma arc welding

Less than 20

6

6 to 8

20-100

8

10

100-400

10

12

400-800

11

14

Plasma arc cutting

(Light)

(2)

(2)

(2)

Less than 300

8

9

(Medium)

300-400

9

12

(Heavy)

400-800

10

14

Torch brazing

3 or 4

Torch soldering

2

Carbon arc welding

14

PLATE THICKNESS

in.

mm

Gas welding

Light

Under 1/8

Under 3.2

4 or 5

Medium

1/8 to 1/2

3.2 to 12.7

5 or 6

Heavy

Over 1/2

Over 12.7

6 or 8

Oxygen cutting

Light

Under 1

Under 25

3 or 4

Medium

1 to 6

25 to 150

4 or 5

Heavy

Over 6

Over 150

5 or 6

(1)

As a rule of thumb, start with a shade that is too dark, then go to a lighter shade which gives sufficient view of the weld zone without going

below the minimum. In oxyfuel gas welding or cutting where the torch produces a high yellow light, it is desirable to use a filter lens that absorbs
the yellow or sodium line the visible light of the (spectrum) operation

(2)

These values apply where the actual arc is clearly seen. Experience has shown that lighter filters may be used when the arc is hidden by the
workpiece.

.

Data from ANSI Z49.1-2005

It may be necessary to adjust helmet sensitivity to accommodate different lighting condi-
tions or if lens is flashing On and Off. Adjust helmet sensitivity in lighting conditions hel-
met will be used in. Adjust helmet sensitivity as follows:

• Press the “DOWN” button to lower setting to 0.
• Face the helmet in the direction of use, exposing it to the surrounding light conditions.
• Press the “UP” button repeatedly until the lens darkens, then press the “DOWN” but-

ton until lens clears. Helmet is ready for use. Slight readjustment may be necessary
for certain applications or if lens is flashing on and off.

• DELAY CONTROL

Press "FUNC" button to choose "DELAY", begin lens delay adjustments (See Fig-8,
-9, Items A and B). Use the Lens Delay Control "UP" and "DOWN" buttons to adjust
the time for the lens to switch to the clear state after welding or cutting. (See Fig-8,-9,
Items C and D).

Weld Mode − No.0 ~ No. 10 (See Fig-8)

Cutting Mode - No.0 ~ No. 10 (See Fig-9)

Grind Mode − No delay adjustment

The delay is particularly useful in eliminating bright after-rays present in higher amper-
age applications where the molten puddle remains bright momentarily after welding. Use
the Lens Delay Control buttons to adjust delay from 0 to 10 (0.1 to 1.0 second). When
welding ceases, the viewing window automatically changes from the darkened state
back to light state but with a pre-set delay to compensate for any bright afterglow on the
work piece. The delay time/response can be set from Level 0 to level 10. It is recom-
mended to use a shorter delay with spot welding applications and a longer delay with
applications using higher currents. Longer delays can also be used for low current TIG
welding in order to avoid the filter opening when the light path to the sensors is tem-
porarily obstructed by a hand, torch, etc.

7

A

B

C

FIG-8

D

A

B

C

FIG-9

D

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