Step 4: attach tongue to frame, Step 5: final wiring adjustment – Northstar Trailers LOADSTAR I XL User Manual

Page 9

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STEP 4: ATTACH TONGUE TO FRAME


Remember: the trailer is still upside-down, so all components must be installed upside-

down.

a. *Make sure that the tongue’s wiring harness extends through both the

backside and the front of the tongue.

b. Align the tongue’s (2) eyeholes with the eyeholes on the frame.

c. Use the 3 5/8” threaded pin-bolts (E) and large nuts (G) to fasten the tongue

to the frame.


Note: Be careful not to pinch or cut the tongue’s wiring harness when inserting the

bolts.

d. Tighten the 3 5/8” bolts from step “c” as tight as a manual wrench will allow,

insert cotter-pins, and secure the cotter-pins by bending at least one leg to 90

degrees.

e. Securely tighten the bolts that connect the trailer’s coupler/hitch to the

tongue. (These bolts are loose. You must tighten them).

*Note: In rare cases the tongue’s wiring harness may fall inside the tongue after

shipping and unpacking, and you may need to fish the wires and pull them out of the
tongue.

TIGHTEN AND SECURE ALL BOLTS! After the tongue is installed in its proper

position, make sure to securely tighten all bolts, and make sure that all cotter-pins

are installed, and that at least one leg of each cotter-pin is bent to 90 degrees.

STEP 5: FINAL WIRING ADJUSTMENT

a. Ensure that the tow-vehicle connector (trailer plug) and wires that extend

from the hitch have sufficient slack to connect to the vehicle’s receptor plug.

b. Plug together the tongue’s wiring harness with the trailer frame’s wiring

harness.

c. Tuck any excess wire and the main wiring connector into the base of the

tongue.

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