Powermate PP0100342 - Manual (Page 2)

PARTS LIST
PP0100342
PP0100342
Burn out of engine
Rusting inside engine
Stuck impeller
Intrusion of foreign matters
Air leakage from suction side
Output power down from engine
Damaged mechanical seal
Suction lift is high
Improper length/diameter. Kinked hose
Air goes in from suction side
Insufficient priming water inside
pump casing
Drain plug is not tight
Improper revolution of engine
Air leakage from mechanical seal
Delivery hose is broken
Refer to Instruction manual of engine
(Repair)
Check piping at suction side
Check & Repair engine
Replace mechanical seal (Repair)
Make suction lift lower
Ensure proper hose is used.Remove kinks
Leakage of water from delivery hose or pipe Check and stop leakage of water
Disassemble & clean the impeller
Prime water fully. Refer [BEFORE USE]
" Fill pump with water before use"
Tighten drain plug firmly. Please refer
"ATTENTION AFTER USE"
Refer to Engine Operation Manual.
Replace mechanical seal (Repair)
Replace delivery hose
SOLUTION
Disassemble & clean the impeller SOLUTION
Wearing out of impeller Replace the impeller (Repair)
High sand content Remove sand content
Clogging of foreign matters at impeller
Remove foreign matters
SOLUTION
POSSIBLE CAUSE SOLUTION PROBLEM
Check piping at suction side SOLUTION
Pump does
not revolve
Not enough
delivery
volume
Pump
does not
self-prime
water
Remove obstacle in impeller.
(Do not remove impeller)
SOLUTION SOLUTION
Suction flange
Delivery flange
Cover bolt
Mechanical
Seal
Front cover
Impeller
Volute casing
Engine
tool
Knob
Flat hose
Suction hose
(not bent hose)
Holes on hole
Confirm
installing
packing!
3
1 4
Recoil
2
Check suction pipe!
In case of no suction or
small delivery, the cause
is usually due to air
leakage at suction side.
In such case :
Remove suction hose.
Start engine with water
inside the pump.
Press the palm of your
hand to cover the
suction hole and wait
30 seconds. If you feel suction on your palm, the pump
is working fine but hose connection needs correction.
Please check if rubber packing is installed and if
there is any hole on suction hose
TROUBLESHOOTING GUIDE
PP0100342
50 mm (2")
BSP Thread or Fire Fighting Thread
98 ft (30 m)
185 USG/min (700 L/min)
26 ft (8 m)
Forced Air-coolel 4-stroke Gasoline Engine
HONDA GX160
163 cc
2.9kW(3.9PS) / 3600rpm
3.6kW(4.9PS) / 4000rpm
Automotive Unleaded Gasoline
0.819 USG (3.1 L)
Approx.2hrs (full tank)
Recoil starter
1 Strainer, 2 Hose Couplings,
3 Hose Bands, 1 Engine Tool Set
104 lbs (47 kg)
Model
Connection Dia
Connection Thread
Total Head
Delivery Volume
Max. Suction Head
Model
Exhaust Volume
Output
Rated Power
Max. Power
Fuel
Fuel Tank Capacity
Continuous Operating Time
Starting Method
Standard Accessories
Net Weight
PUMP
ENGINE
SPECIFICATIONS
*Specifications may differ slightly depending on model.
**For the purpose of improvement, specifications are subject to changes without notice.
0
100
80
60
40
20
(ft)
160 180 200 100 120 140 60 80 20 40
DELIVERY VOLUME (USG/min)
TOTAL HEAD
PERFORMANCE CURVE
*Performance ratings are guaranteed minimum, not inflated maximum.
PP0100342
Pump Housing
25A Plug and O-Ring
Cover Bolt
Mechanical Seal
Cushion Rubber
Flange Socket Bolt M8 60
Washer 8
Delivery Housing
Flange Packing
32A Plug and O-Ring
Delivery Flange
Knob
Casing Packing
Front Cover Packing
Impeller
Front Cover
O-Ring
Volute Casing
Suction Flange
Check Valve Packing
Base Set
Adjusting Washer
Engine Honda GX160
Name Plate
Bolt M12 45
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
4
2
4
4
4
1
1
1
1
4
1
1
1
1
1
1
1
1
1
3
1
1
4
DESCRIPTION QTY
REF.
NO.
PART NO. DESCRIPTION QTY
REF.
NO.
PART NO.
26
27
28
29
30
31
32
33
34
35
36
PPK0115446
PPK0118079
PPK0115580
PPK0115159
PPK0116172
PPK0116517
PPK0116493
PPK0115445
PPK0115490
PPK0118450
PPK0115444
PPK0115590
PPK0115578
PPK0115579
PPK0115447
PPK0115882
PPK0115676
PPK0115489
PPK0115492
PPK0115780
PPK0117816
PPK0110491
Note A
0070099
PPK743119083
PPK743119046
PPK743119061
PPK743119051
PPK743119063
PPK734505066
PPK854255008
PPK842319008
PPK838719008
PPK0115778
PPK741305153
PPK0115548
Bolt M8 22
Bolt M10 25
Bolt M8 35
Bolt M10 30
Socket bolt M8 25
Seal Washer 8
Spring Nut M8
Nut M8
Tool
Wing Bolt M8 15
Head Packing
4
6
2
4
2
2
4
2
1
1
1
Call our toll free number 1-800-445-1805
7 a.m. to 5 p.m. C.S.T. or www.powermate.com to obtain warranty service information or
order replacement parts or accessories. Please have the following information available:
1. Model Number.
2. Serial Number.
3. Date and where purchased.
4. Replacement numbers if you are ordering part
Pramac America, LLC P.O. Box 6001 Kearney, NE 68848
Attention: Warranty Service Department
www.powermate.com
Warranty Coverage: Pramac America, LLC (the Company) warrants to the original retail customer
in North America that it will repair or replace, free of charge, any parts found by the Company or its
authorized service representative to be defec- tive in material or workmanship. This warranty covers
the cost of replacement parts and labor for defects in material or workmanship.
Not Covered:
Transportation charges for sending the product to the Company or its authorized service
representative for warranty service, or for shipping repaired or replacement products back to the
customer; these charges must be borne by the customer.
Engine is covered exclusively by a separate warranty from the engine manufacturer, included
with the engine Manual.
Damages caused by abuse or accident, and the effects of corrosion, erosion and normal wear and tear.
Warranty is voided if the customer fails to install, maintain and operate the product in accordance
with the instructions and recommendations of the Company set forth in the owner's manual, or
if the product is used as rental equipment.
The Company will not pay for repairs or adjustments to the product, or for any costs or labor,
performed without the Company's prior authorization.
Warranty Period:
For warranty service, the customer must provide dated proof of purchase and must notify the Company
within the warranty period.
For warranty service: Call toll free 800-445-1805, or write to Pramac America, LLC, Product
Services, P. O. Box 6001, Kearney, NE 68848.
Exclusions And Limitations: The company makes no other warranty of any kind, express or
implied. Implied warranties, including warranties of merchantability and of fitness for a particular
purpose, are hereby disclaimed. The warranty service described above is the exclusive remedy
under this warranty; Liability for incidental and consequential damages is excluded to the extent
permitted by law.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state. Some states do not allow a disclaimer of implied warranties, or the exclu-sion or limitation of
incidental and consequential damages, so the above disclaimers and exclusions may not apply to you.
CUSTOMER SERVICE
LIMITED WARRANTY
Note A: Pramac America, LLC will not provide engines as
replacement parts. Engines are covered through the engine
manufacturer's warranty. Consult the accompanying engine
manual or contact our service department for assistance.
One (1) year from the date of purchase on products used for consumer,
business or commercial applications.