Pumptec High Performance Upgrade Kits for Plunger Pumps - Manual (Page 4)

4 Version 110112
Pumptec Operating Instructions and Parts Manual UPGRADE KITS
• Line size must be a minimum of one size larger than the pump
inlet fitting. Avoid tees, 90-degree elbows or valves in the
inlet line of the pump to reduce the risk of flow restriction
and cavitations.
• The line MUST be a FLEXIBLE hose, NOT a rigid pipe, and
reinforced on SUCTION systems to avoid collapsing.
• The simpler the inlet plumbing the less the potential for
problems. Keep the length to a minimum, the number of
elbows and joints to a minimum (ideally no elbows) and the
inlet accessories to a minimum.
• Use pipe sealant to assure airtight, positive sealing pipe
joints.
inLEt PrESSurE should fall within the specifications of
the pump.
• High RPM, high temperatures, low vapor pressures or high
viscosity may increase acceleration loss of liquids.
• Optimum pump performance is obtained with +20 PSI (1.4
BAR) inlet pressure. With adequate inlet plumbing, most
pumps will perform with flooded suction.
• After prolonged storage, pump should be purged of air to
facilitate priming. Disconnect the discharge port to allow
liquid to pass through pump and measure flow.
byPaSS to inLEt – care should be exercised when
deciding the method of bypass from control valves. See Misting
on pages 4 and 5.
• It is recommended that the bypass be directed to a baffled
reservoir tank, with at least one baffle between the bypass
line and the inlet line to the pump.
• Although not recommended, bypass liquid may be returned
to the inlet line of the pump if the system is properly
designed to protect your pump.
• A low-pressure, flexible hose should be used from the bypass
connection to the inlet of the pump.
• Caution should be exercised to avoid undersizing the bypass
hose diameter and length.
• Check the pressure in the bypass line to avoid over-
pressurizing.
uSing CHEmiCaLS
Chemicals can be mixed into the fluid and it is necessary to
understand whether these chemicals will damage the pump or
other system components. Another way to put chemicals into
the fluid is with a downstream injector.
An injector works as a result of the difference of pressure
between the inlet side of injector and discharge side. In most
cases, the pressure on the discharge side cannot exceed 1/2
of the inlet pressure. For example, 1000 PSI into an injector
should allow up to 500-600 PSI spray pressure on discharge
side. There are dual-function nozzles that permit high pressure,
chemical free rinse and low pressure, chemical spray. These
are convenient for the operator and will not harm a properly
designed system. The advantages of an injector are:
Fewer items touching chemical, the chemical injection rate
can be controlled, and applying chemical at lower pressure
increases chemical use efficiency.
HEating FLuiD
The pumps may sometimes be used with downstream heaters
and precautions need to be taken to protect the system and
persons from harm. Refer to the skilled staff at the equipment
manufacturer for guidance and proper system care. Please
be aware that heated water expands and additional pressure
release safety devices may be required.
SyStEm DESign
A pump is the heart of every system and proper selection is
critical to equipment function and durability. If a pumping set
with excess flow is chosen, then energy and fluid is wasted.
If excess pressure results, then equipment effectiveness can
decrease and so can pump life.
tyPiCaL aPPLiCationS anD tHEir
PErFormanCE ConSiDErationS
PRESSURE CLEANINg
The optimal combination of PSI and GPM for cleaning is a ratio
of 1 GPM for every 300-400 PSI. This combination maintains
sufficient droplet size for cleaning force and distance. If the
flow is increased without an increase in pressure, the cleaning
impact does not increase with the increased use of fluid. If
pressure increases, and flow does not, then the water droplet
size reduces and has less impact force, requiring closer cleaning
distances and increased risk of surface damage.
PEST SPRAYINg
This application can have specific chemical usage requirements
and application pressure limits, so use the included information
as a guide only. Refer to label requirements for each specific
chemical.
LINE LOSS
When choosing a pump for spraying, pressure loss in the hose
must be considered. The pressure is greatest at pump and
decreases over the length of the hose. Typically, these systems
utilize very long hoses, 200-300 ft. is common, and requires
a certain minimum amount of performance to move the flow