Re-assembly – Ramsey Winch RPH-50000 LARGE FLANGE W/AIR TENSIONER (OBSOLETE) User Manual

Page 13

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10

RE-ASSEMBLY

8. NOTE: DETERMINE MOUNTING CONFIGURATION OF WINCH (R.H. or L.H. MOUNTED)

BEFORE ATTACHING TIE BARS TO WINCH, TO ASSURE PARTS ARE MOUNTED TO
PROPER SIDE, REFER TO WINCH MOUNTING CONFIGURATIONS ON PAGE 13

.

Seat well-oiled quad-ring #44 into groove of bushing in each end of drum assembly #1. Carefully
set drum assembly down over motor end bearing #9. Lift gear-housing end bearing #10 and set
into place on drum assembly. Attach tie bars #2 and #3 using (8) capscrews #17 and
lockwashers #26. Install (4) shoulder bolts #31 and hand tighten. Tighten (4) innermost
capscrews securely, check rotation of cable drum. Tighten (4) outer-most capscrews securely,
check rotation of cable drum. Torque capscrews, in innermost then outer-most pattern shown
below, to 430 ft.-lbs. each. Torque shoulder bolts to 30 ft.-lbs. each. Check rotation of cable
drum assembly. It must rotate freely with no tight spots.

9. Place end (with longest splines) of output coupling assembly #7 through end bearing bushing

#15 and mesh coupling spline with spline inside of drum. Slide clutch spacer #32 over end and
against shoulder of shifter shaft #13. Place shifter shaft through washer #29 and into shaft
coupling #8, meshing splines of shifter shaft with splines in shaft coupling.

9

44

44

1

10

3

31

31

26

17

17 26

2

INNER-MOST

CAPSCREWS

OUTER-MOST

CAPSCREW

OUTER-MOST

CAPSCREW

17 26

26

17

LONGEST SPLINES

8

15

10

13

29

32

7

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