Condec UPC5010 - Manual (Page 41)

Maintenance and Service 39
Figure 4-7. CPU ASSEMBLY, Sheet 1 (For Battery Units Only)
MATERIAL OR PART OR DWG NOMENCLATURE OR ITEM
D 1 PRINTED CIRCUIT BOARD KKW7361
-1 -2 -3 -4
1 1 1 1
5 4 5 4 OP-07CJ 8 PIN NOTE 7 KBY1918U IC, OPERATIONAL AMPLIFIER 3 C
1 1 1 1 HA4741 14 PIN U4 KER1918A IC, QUAD AMPLIFIER 4 A
1 1 1 1 LF13333N 16 PIN U5 KEV1918D IC, QUAD SWITCH 5 A
1 1 1 1 7417 14 PIN U6 KAG1918AE IC, HEX BUFFER/DRIVER 6 C
1 1 1 1 AD708NJX 8 PIN U20 KDH8918A IC, OPERATIONAL AMPLIFIER 7 B
3 3 3 3 74HCT00 14 PIN U8,U13,U7 KBE8918A IC, 2 INPUT NAND 8 C
1 1 1 1 80C39 40 PIN U9 KBF8918A IC, 8 BIT MICROCOMPUTER 9 C
1 1 1 1 U12 KBE8918BL 12 C
1 1 1 1 U14 KBE8918BD 13 C
1 1 1 1 U15 IC, 4 BIT BINARY COUNTER 14 C
1 - 1 - IC, VOLTAGE REGULATOR 15
16
17
18
LM317T 3 PIN U25 KGB1918C
19
C
1 - 1 - 2K 10% 1/2W R24 KBW338E POTENTIOMETER 20 C
1 - - - 14K 1% 0.1W R33 RN55C1402F RESISTOR, METAL FILM 21 -
2 1 2 1 KJU431A RELAY 22 C
3 3 3 3 K1,K2,K3 KJU431B RELAY 23 C
1 - 1 - 10 1% 0.1W R29 RN55C10R0F RESISTOR, METAL FILM 24 -
2 2 2 2 100K 0.1% 0.1W R1,R2 KPW310B RESISTOR, METAL FILM 25 C
1 1 1 1 11.8K 1% 0.1W R25 RN55C1182F RESISTOR, METAL FILM 26 -
3 3 3 3 10K 1% 0.1W R5,R6,R45 RN55C1002F RESISTOR, METAL FILM 27 -
1 1 - 1 R21 RN55C4321F RESISTOR, METAL FILM 28 -
5 5 5 5 R35-R39 RN55C8062F RESISTOR, METAL FILM 29 -
9 8 9 8 SEE NOTE 5 RN55C1001F RESISTOR, METAL FILM 30 -
1 1 1 1 R17 RN55C6981F RESISTOR, METAL FILM 31 -
1 - 3 - KPW310E RESISTOR, METAL FILM 32 C
2 2 1 2 RESISTOR, METAL FILM 33 C
1 1 - 1 R13 RESISTOR, METAL FILM 34 C
3 3 1 3 RESISTOR, METAL FILM 35 C
2 2 2 2 SELECT R19,R22 RESISTOR, METAL FILM 36 C
4 4 5 4 RESISTOR, METAL FILM 37 C
2 2 2 2 R56,R57 RESISTOR, METAL FILM 38 C
2 1 2 1 20K 10% 1/2W KBY338B POTENTIOMETER 39 B
1 1 1 1 2.4M 5% 1/4W R43 RCR07G245J3 RESISTOR, COMPOSITION 40 -
2 2 2 2 10K 5% 1/4W R51,R52 41 -
- 1 - 1 1K 5% 1/4W R27 42 -
3 3 3 3 10K 2% .3W R40,R48,R49 KMA310U RESISTOR, SIP 43 C
1 - 1 - R7 RN55C3321F RESISTOR, METAL FILM 44 -
- - 1 - R12 KPW310D RESISTOR, METAL FILM 45 C
1 - 1 - R20 RESISTOR, COMPOSITION 46 -
- - 1 - R21 RN55C2000F RESISTOR, METAL FILM 47 -
1 1 1 1 R34 KBY338F POTENTIOMETER 48 C
1 1 - 1 R32 KPW310Z RESISTOR, METAL FILM 49 C
- 1 - 1 R31 RESISTOR, COMPOSITION 50 -
1 1 - 1 .22uF 5% 100V C1 KMV311T CAPACITOR, MYLAR 51 C
1 1 1 1 1uF 20% 50V C2 KKF311B CAPACITOR, CERAMIC 52 A
3 2 3 2
20pF 5% 500V
KDE7311B 53 B
- - 1 - .1uF 10% 100V C1 KMV311P 54 C
2 2 2 2 C6,C7 CM05ED200J03 CAPACITOR, MICA 55 -
19 18 19 18 .01uF % 100V NOTE 8 KHV311A 56 A
1 - 1 -
-4 -3 -2
POLARIZED 1000uF20% 35V C27
-1
KAU7311J CAPACITOR, ELECTROLYTIC 57 B
B 58 KGE311Q C4,C5 6.8uF 20% 35V POLARIZED 2 2 2 2
59
60
61
62
63
A 64 DIODE KFL327B FDH300 2 1 2 2
A 65 DIODE, SILICONE KBV327A NOTE 9 1N4002 4 5 4 5
B 66 RECEPTACLE, SHORTING KEF7354A 2 3 2 2
67
A 68 CRYSTAL KF357A Y1 4.9152 MHZ 1 1 1 1
C 69 TRANSISTOR KEA165A Q1 1 - 1 -
B 70 CONNECTOR KNM354A J2 10 PIN NOTE 14 -
A/R A/R A/R
B 71 SWITCH, 8 POSITION DIP KTF182F S1 8 SPST 1 1 1 1
B 72 SWITCH, MOMENTARY KAH7182A S2 PUSH BUTTON 1 1 1 1
B 73 SWITCH, 4 POSITION DIP KTF182G S3 4 SPST 1 1 1 1
B 74 CONNECTOR KPC354E J8 3 PIN 1 1 1 1
B 75 KNM354C 16 PIN 1 1 2 1
B 76 KNM354B J4 14 PIN 1 1 1 1
B 77 KNM354D J2 20 PIN 1 - - -
C 78 KBN7354B J3 8 PIN 1 1 1 1
C 79 KPC354C J1 4 PIN 1 1 1 1
B 80 KMB354A 9 PIN 1 1 1 1
B 81 CONNECTOR, CONTACT KMB354C 1 1 1 1
B 82 TERMINAL BLOCK KUH3300A TB1 & TB2 3 POS, NOTE 10 2 2 2 2
B 83 SOCKET, IC KE251A 14 PIN DIP 5 5 5 5
B 84 16 PIN DIP 4 4 4 4
B 85 XS3,XU20 8 PIN DIP 2 2 2 2
B 86 XU22 18 PIN DIP 1 1 1 1
B 87 XU12 20 PIN DIP 1 1 1 1
B 88 KD251A XU10 24 PIN DIP 1 1 1 1
B 89 KD251C XU9 40 PIN DIP 1 1 1 1
B 90 SOCKET, IC KD251B XU11 28 PIN DIP 1 1 1 1
B 91 TERMINAL BLOCK KUH3300C TB1 4 POS, NOTE 10 1 1 1 1
B 92 CONNECTOR PIN KEK7354A 28 28 28 28
- 93 SEALANT SA13-193
94
- 95 WIRE, BLACK, 20 AWG M22759/11-20-0
- 96 WIRE, WIRE WRAP, 30 AWG F985
- 97 WIRE, BUS, 18 AWG QQW343H18SIT
IC, OCTAL D TYPE FLIP-FLOP 74HCT374 20 PIN
74HCT257 16 PIN
74HCT161 16 PIN
IC, NONINVERTED 3 STATE OUT.
KBE8918AG
RESISTOR, COMPOSITION
RESISTOR, COMPOSITION
4.32K 1% 0.1W
80.6K 1% 0.1W
1.0K 1% 0.1W
6.98K 1% 0.1W
1.0K 0.1% 0.1W
5K 0.1% 0.1W
13.3K 0.1% 0.1W
20K 0.1% 0.1W
10K 0.1% 0.1W
80K 0.1% 0.1W
KPW310R
KPW310AY
KPW310W
KPW310
KPW310N
KPW310G
RCR07G103J3
3.32K 1% 0.1W
1.5K 0.1% 0.1W
RCR07G241J3 240 5% 1/4W
200 1% 0.1W
500 10% 1/2W
50K 0.1% 0.1W
470 5% 1/4W
CAPACITOR, METAL POLY
CAPACITOR, POLYCARBONATE
CAPACITOR, CERAMIC
.5uF 10% 100V
+80
-20
CAPACITOR, ELECTROLYTIC
CONNECTOR
CONNECTOR
CONNECTOR
CONNECTOR
CONNECTOR
CONNECTOR
KE251B
KE251C
KE251D
KE251E
SOCKET, IC
SOCKET, IC
SOCKET, IC
SOCKET, IC
SOCKET, IC
SOCKET, IC
NOTES:
1- FOR SCHEMATIC SEE DWG. (D)KHN7316.
3- TEST PROCEDURE: (A)KUA7317
4- MARK APPLICABLE DASH NUMBER, REVISION LEVEL, AND
5- ITEM 30 REFERENCE DESIGNATIONS: R16, R26, R41, R42,
7- ITEM 3 REFERENCE DESIGNATIONS: U1, U2, U3, U26, WITH
U23 IN KET8924-1 & KET8924-3
8- ITEM 56 REFERENCE DESIGNATIONS: C8 AND C10-C26,
WITH C28 IN KET8924-1 & KET8924-3
WITH CR10 IN KET8924-1 & KET8924-3
10- TB1 IS MADE UP OF ONE (1) ITEM 82 AND ONE (1) ITEM 91.
TB2 IS MADE UP OF ONE (1) ITEM 82.
12- REFERENCE:
KET8924-1
KET8924-3
KET8924-4
UPC5000
UPS3000
UPC5100
USED IN
11-
13- REFERENCE:
14- ON KET8924-1 & KET8924-3:
DELETE J2 PINS 9,10, & 19,20
15- ON KET8924-3 ONLY:
CUT CLAD AT CUT MARKS "G" & "E"
AND BETWEEN R23A MOUNTING HOLES.
DELETE J2 PINS 6 THRU 10, AND 16 THRU 20.
R44, R46, R47, R54, WITH R28 IN KET8924-1 & KET8924-3
DATE IN 1/8 INCH HIGH CHARACTERS. USE BLACK EPOXY INK.
2- OBSERVE POLARITY OF ICs, CAPACITORS, DIODES, AND TRANSISTORS.
6-
ASSEMBLY #
ITEM # ADD BETWEEN
KET8924-1
KET8924-3
KET8924-4
KET8924-2
66
66
66
66
E9 & E10, E12 & E13
E9 & E11, E12 & E15
E3 & E16, E9 & E10,
E12 & E13
E9 & E11, E12 & E15
ON KET8924-2:
RN55C2491F - R33 2.49K 1% 0.1W RESISTOR, METAL FILM - - 1 -
KPW310BA C RESISTOR, METAL FILM - - 2 - R3,R4 15K 0.1% 0.1W
R23C - 1 - - RESISTOR, METAL FILM C KPW310M 200 0.1% 0.1W
1.75K 0.1% 0.1W R11 KPW310H C RESISTOR, METAL FILM - 1 - -
RCR07G102J3
RCR07G471J3
NOTE 13
2N4401
A/R
1 1 -
J7
J6 12 PIN
RTV162
19 19 19 19
12 / " 1/ 2" 1/ 2" 1/ 2"
" 6"
1/ "
2
1/ "
2
- -
17- ITEM 32 REFERENCE DESIGNATIONS: R30 USED IN KET8924-1
AND KET8924-3, R23 & R23B USED IN KET8924-3 ONLY.
NOTE 17
NOTE 18
18- ITEM 33 REFERENCE DESIGNATIONS: R55, WITH R11 USED IN
KET8924-1, KET8924-2, & KET8924-4.
NOTE 19
19- ITEM 35 REFERENCE DESIGNATIONS: R15, WITH R3 & R4 USED IN
KET8924-1, KET8924-2, & KET8924-4.
NOTE 20
20- ITEM 37 REFERENCE DESIGNATIONS: R8, R9, R10, & R18 WITH
R32 IN KET8924-3 ONLY.
NOTE 11
USE TWO 8" LENGTHS OF ITEM 95, #20AWG BLK.INS.WIRE,
TO CONNECT COMMON CLAD, AS SHOWN IN HIDDEN LINES,
COMPONENT SIDE VIEW, SHEET 2.
16- ITEM 22 REFERENCE DESIGNATIONS: K5, WITH K4 USED IN
KET8924-1 & KET8924-3 ONLY
NOTE 16
21- ITEM 39 REFERENCE DESIGNATIONS: R59, WITH R58 USED IN
KET8924-1 & KET8924-3 ONLY.
NOTE 21
NOTE 22
22- ITEM 53 REFERENCE DESIGNATIONS: C3, C29, WITH C9 USED IN
KET8924-1 & KET8924-3 ONLY.
NOTE 23
23- ITEM 64 REFERENCE DESIGNATIONS: CR2, WITH CR1 USED IN
KET8924-1, KET8924-2, & KET8924-4.
24- ITEM 75 REFERENCE DESIGNATIONS: J5, WITH J2 USED IN
KET8924-2 ONLY.
25- ITEM 83 REFERENCE DESIGNATIONS: XU4, XU6, XU7, XU8, XU13.
ITEM 84 REFERENCE DESIGNATIONS: XS1, XU5, XU14, XU15.
NOTE 25
NOTE 25
NOTE 24
26- ITEM 92 REFERENCE DESIGNATIONS (28 PLACES): TP1-TP6,
TP8-TP12, TP14, TP15, E1-E5, E7-E16.
NOTE 26
ASSEMBLY # QTY
2
2
2
3
9- ITEM 65 REFERENCE DESIGNATIONS: CR7, CR8, CR9, AND CR12,
" 6" 4 " /1 2 4 2 1/ "
ON CIRCUIT SIDE OF BOARD, CUT CLAD BETWEEN CR12 ANODE AND
VIA UNDER U10. CUT CLAD BETWEEN CR10 ANODE AND U6-4.
ADD 3 1/2" 30AWG WIRE, ITEM 96, BETWEEN CR10 ANODE AND VIA UNDER
UI0, SEE PICTORIAL.
-1 = 59037
-2 = 59040
-3 = 59048
-4 = 59052
SEE CHG #'S THRU
W
AB
7/7/94 AC
AD 3/17/98
AE 11/8/99
AF 8/4/00
AG 10/5/00
AH 11/27/00
ELECTRICAL ARCING.
28 - CAPACITOR LEADS TO BE WRAPPED WITH NONCONDUCTIVE TUBE TO PREVENT
29 - CAPACITOR TO BE LAID DOWN FLAT AGAINST BOARD, AND WRAPPED WITH
NONCONDUCTIVE SHRINK TUBE TO PREVENT ELECTRICAL ARCING.
AJ 12/28/00
30 - CUT ITEM 96 TO REQUIRED LENGTHS. ON CIRCUIT SIDE OF BOARD
ASSEMBLY JUMPER U8 PINS 9 AND 10 TO U8-7(GND).
AK 12/12/01
27- KET8924-1 AND KET8924-3:
REMARKS
NOTE
SPECIFICATION
IDENTIFYING NO. SIZE DESCRIPTION NO. QTY REQD FOR DASH NO.
LIST OF MATERIALS
LIST OF MATERIALS (CONTINUED)
QTY REQD FOR DASH NO.
ITEM
NO.
NOMENCLATURE OR
DESCRIPTION
DWG
SIZE PART OR
IDENTIFYING NO.
SPECIFICATION
MATERIAL OR
NOTE
REMARKS
REVISIONS
REV REFERENCE INIT DATE
SCALE
TREATMENT
ANGLE
3 PLC
2 PLC
TOL. DECIMAL
DRAWING TOLERANCES
TITLE
SHEET OF
DWG NO
THIS DRAWING AND ALL INFORMATION CONTAINED HEREIN IS AND REMAINS
THE PROPERTY OF RICE LAKE WEIGHING SYSTEMS INC. AND IS CONFIDENTIAL.
IT IS SUBMITTED AND MAY BE USED ONLY IN CONNECTION WITH RICE LAKE
WEIGHING SYSTEMS' PROPOSAL AND/OR ITS CUSTOMERS' ORDERS. IT SHALL NOT BE
DISCLOSED TO OTHERS OR COPIED WITHOUT RICE LAKE WEIGHING SYSTEMS' SPECIFIC
WRITTEN CONSENT AND SHALL BE IMMEDIATELY RETURNED UPON REQUEST.
REVISION
ALL THREADS TO BE CLASS 2
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS APPLICABLE AFTER TREATMENT
UNLESS OTHERWISE SPECIFIED
DO NOT SCALE
DRAWING
SURFACE
FINISH
MATERIAL
THIRD ANGLE PROJECTION
UNITS TO BE INCHES
FOR RLWS
USE ONLY
RICE LAKE WEIGHING SYSTEMS MFG.ENG.
DR.BY
APPROVED
DES.ENG.
APPROVED
CKD.
ASSEMBLY,
CPU AND BATTERY POWER
59037
N/A 1 2
---
---
---
---
SEE BILL
OF MATERIAL
NONE
AK
SV 8/25/87
JEW 8/25/87 DJS 11/27/00
0
JEW SEE C/N'S FOR CHG. DESCRIPTIONS
W-C/N D2858, Y-C/N D2900, AA-C/N D2948, AB-C/N D2968.
JEW C/N D3121; IT. 95 QTY WAS 11 1/2 IN.
C/N D3710, ITEM 10 WAS KBF8918B; IT. 24 WAS RN55010ROF; IT. 57 WAS KLY3118; IT. 95 WAS M16878/4BGBO. JSL
C/N D4003 L/M: ITEM 53 PART# WAS: KJE3118; DESC. WAS CAPACITOR, MYLAR. JSL
QTY OF ITEM 96 WAS: -1=0; -2=1 1/2"; -3=0; -4=1 1/2" ; ADD'D NOTE 27; UPDT'D SHT. 2. DJS
DELETED ITEMS 2, 10, AND 11. DJS
KLL
KLL
MODIFIED NOTE 27, "CATHODE" REPLACED WITH "ANODE"; REDRAWN ON RLWS FORMAT. DJS
KLL
ADDED NOTES 28 AND 29. DFH
KLL
ECO11898: ADDED NOTE 30, MODIFIED INFO IN ITEM NO. 96 ON LIST OF KAL
MAT'L. REMOVED SPEC. FROM ITEM 65 AND 1 THRU 57. JEW