Lincoln Electric IM614 Aluminum Drive Roll Kits User Manual

Aluminum drive roll kits, Installation instructions, Im614

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Aluminum Drive Roll Kits

INSTALLATION INSTRUCTIONS

Sales and Service through Subsidiaries and Distributors Worldwide

22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. (216) 481-8100

World's Leader in Welding and Cutting Products

Premier Manufacturer of Industrial Motors

IM614

October, 1997

KP1507 Series

GENERAL DESCRIPTION

The KP1507 series of drive roll kits contain a number of components, in addition to the drive rolls, to optimize the
wire feeder for aluminum feeding. These components are specifically designed to protect the aluminum wire
from abrasion and deformation, thereby avoiding many common aluminum feeding problems.

The provided plastic wire conduit and conduit bushing protect the wire from abrasion on it’s way into the wire
guides. The low friction plastic split wire guides protect the wire from abrasion, and support the wire as close as
possible to the drive rolls. The drive rolls have a special groove shape and finish. In addition, lower pressure
springs are provided for installation in the pressure door (except for kit KP1507-3/32A (2.4mm)). These springs
are optimized for aluminum feeding.

SAFETY

Follow all safety guidelines in your power source and feeder operators manuals and any additional guidelines
covered in this manual.

Table of Contents

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
General Description . . . . . . . . . . . . . . . . . . . . . .1
Contents of Kit . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Conduit & Bushing . . . . . . . . . . . . . . . . . . . . . .3
Drive Roll & Wire Guide . . . . . . . . . . . . . . . . . .4
Pressure Door Spring . . . . . . . . . . . . . . . . . . .5

Operation & Feeding Recommendations . . . . . .7

Fast Mate Guide Tubes . . . . . . . . . . . . . . . . . .7
Guns, Liners and Tips . . . . . . . . . . . . . . . . . . .8

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