Lincoln Electric IM690 POWER WAVE 455R - Manual (Page 37)

F-2 DIAGRAMS F-2
POWER WAVE 455/R
-
TO J
9
202
WOR
K
20
2 A
TO R
1 TO T
P 6
TO T
P 3
TO CB
1
S1
WI
R
E
FEE
DER
REC
EP
TA
CLE
J4
7
+
EL
EC
T
RODE
223 221
20
6 A
R3
C8
TO D
5
289
D
R2 2Ω
288
C
288
D
289
E
28
8 E
TM
J1
4 5
TO
3R3R 3W 238
15
5
J1
0
TO SSR RECT THERM
223 222
CHO
P
P
E
R
BD
SEC
(BOT
T O
M
LEFT
)
P
O
WER
B
D
REC
TI
FI
ER
AC
EMITTER
212 213 813 811 216
4
CON
T
ROL
BO
ARD
+
TO
J
6 1 CR
1
X4
6
T O AUX
# 1
503
504
505
506
INPU
T
20
D
17
18
STT S
NUBBE
R
15
16
F1 F1
TO CB1 J4
1
1
4R
J4
25
1
20 C
J4
7
TO P90 P91
RECT
292
1 2 3 4
SEC (TOP LEFT
)
6
U
TO S
W
1
L1
A
V
L3 AC 3
TO CR1 SW
1
CB4
L3
A
T2 L2 AC 2
H1
D
T3
T1 T2 612 T3
NEG
1 2 3 4
+
4W 34
6
C3 AUX. #
1
TO
4 3
D3
TO
CHOK
E
THERM
D
CURRE
NT
TR
ANSDUC
ER
TO
C
8
19
D
SW
IT
CH B
O
A
R
D
#2
289
A
- + 28
8 B TO C
1 0
SW
1
P
O
WER
C1
0
289F
A
202 22
5
J7
2
5
J2
206
S1 TO
52
J5
E L ECTRO
D E
CB2 AUX 2 TO
32
STT W
ORK
TO
TP6
1 2 3 4 5 6 7
J3
4 5 6
3 2 4 1 8 7 6 5 4 3 2 1
28
9 E
28
9 D
289
C
289
B
288
E
288
D
28
8 C
28
8 B
28
9 C
R4
289
A
2Ω
TO C
1 0
289
B
NEG
ST
T
X1
+
8
G
60
1
TO J
6 0
L1
20 20
C
19
C
T1
TO HA
RM
ONIC
RE
AR O
F
M
A
C
H
IN
E
TO J
6 ,J 1 0 B
6
T O S
O
L ID
STATE
R
E L A Y
3
2
T O
S
O
L ID
STATE
R
E L A Y
444
FA
N
T
H
IS
A
R
E
A
VIEWED F
R
O
M
2 88F
RE
CO
NNEC
T
P
A
NEL
TO CR1 J6
231
AUX #
1
J6
1
5 6 7 8 9
POS
D1
TO MA
IN
TRAN
SFORM
ER
H5 H4 H3 H1
50
TO L2
CB1
10
A C
IRCUI
T
BRE
AKER
R 1
TO W
ORK
BUSS BD
TP3
TO R
1
CB2
10
A C
IRCUI
T
BRE
AKER
1B
TP2
206 TO
J 9
20
2 A
TO S4
31
AUX 2
TP5
33
W
ORK
20
6 A
NEG
7
PRI
(BOT
T O
M
RIGHT
)
TO SW
ITCH
BD #
2
15 14 12 18 TO SW
ITCH
BD
# 1
TO SW
ITCH
BD #
2
MA
IN
T
R
A
NSFOR
MER
LEF
T S
IDE
X2 NEG
1
POS
2 3
C3
J2
TO J9
.0
5/
600
V
2W 403
288
A
2 1 6
2B
511
604
14 7
9
8
1
12
16
7
10
8
C O
NNECT
O
R CAV
IT
Y NUMBER
IN
G SEQ
UENCE
(VI
E W
ED F
R OM C
O M
P ONE
N
T S
IDE O
F B
OAR
D )
1
1 6
5
6
1
H1A
T O
AUX #
2
61
2 A
3
CB3 10
A
BRE
A
KER
TO S
W
1
2 00-
208
V
2 20-
230
V
4 40-
460
V
5 50-
575
V
POS
POS AC 1
T O SUP
P L Y L
INES
S2
VO
LT
AGE
SEN
SE
RECEP
T
ACLE
T O
A
S
Y STEM G
R O
U N D P
E R
NATIO
N A L E
L E CTRI
CAL
CODE
.
S3
RS2
32
CONN
EC
T
O
R
FRONT OF MACHINE
11
5V
RE
CEP
T
A
C
L
E
T O
REC
O
N NECT
PANE
L
TO
C
B 4
1 2
J7
4
12
J7
6
PRI
(BOTT
O
M
LEFT
)
11
12
20
C
++
T O AUX#1
404
405
406
21
A
2
51
3 4
54
E
53
J9
15 14
J71
11 12
TO
J7
0
8 3 1 16
67
A
TO C3
4
J4
6
3 2 1
POS POS
DC B
U
S
BO
AR
D
12
J4
1
E L ECTRO
D E
C6
TO T
P 6
50
Ω
C2
N.A.
.05/
600
V
STATUS
L E D ( R /G
)
TO J
7
N.A
.
THERMAL
L E D
( Y )
TO
J 7
1W
TO J4 J1
1
C4
13 14
+
SW
IT
CH B
O
A
R
D
#1
1
4
5
X3A
TO HARMON
IC
19
TO F
A N
PO
W
E
R
W
AVE
455 / R
W
IR
IN
G
D
IAGRA
M (NORTH AMERICAN)
TO S
W
1
X1
22
4 A 29
1
CB4
TO J
6 1
CB3
61
2 A
61
2 H1
T O
AUX
# 1
A
U
X
IL
IARY T
R
A
NSFOR
MER
#1
SEC
(BOT
T O
M
RIGHT
)
TO SW
ITCH
BD
# 2
19
D
TO SW
ITCH BD
# 1
11
12
20
D
TO SW
ITCH
BD
# 2
TO RECON
NECT S
W
ITCH
H5 H6
CAPAC
IT
O R S =MFD
/V
OL
T S
RESI
S T O
RS=
OHMS/
W
ATTS
H1 (200-
20
8)
H2 (220
-2
30)
PRI (TOP LEF
T )
R
(11
5 V
) N
(2
4 V )
X4
C O
L L E CTOR 2 6
TO J
6 1
H1
D
(T
OP)
L OAD
L INE
TO C
B 3
612
B
T O
C
ONT
A C T O R
L3
A
L1
A
T O
C
ONT
A C T O R
S4
TO
TO T
P 3
31
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 8 7 9
23
2
X3 604 23
8
60
1
INPUT
B
O
A
R
D
NEG
H3 H2
T O AUX #
1
H2
A
H3
A
H1 H2 H3
81
2
81
3
28
7
81
1
816
F3 F3
++
F2 F2
19
C
17 11 TO SW
ITCH
BD #
1
514 1
6
(4
40-
46
0)
H5
A
3
(3
8 0 -415)
AUXI
LI
ARY T
R
ANSF
OR
MER
#2
NOT
E S :
N
.A.
P
IN
N
E AR
ES
T T
H E F
L AT
ED
G
E O
F L E D L
E N S (C
AT
H O D E )
A LIG
N S W
IT
H B
L A C
K L
E A D O
F L E D S
O C K E T .
N
.B.
PL
A C E S
W
IT C
H I N A
P P R O P R IA
T E P
O SIT
IO
N F
O
R I N P U T
O P E R A T IO
N .
N
.C.
PL
A C E " A " LEA
D O
N
A
P P R O
P R IA
T E C
O
N N E C TI
O N FO
R
O P E R A T IO
N .
RI
G
H
T
S
ID
E
O
F
M
A
C
H
IN
E
1
J8 J9
228 226
1
224 220 504 503 406 505
4
506
2 3
211
2 3
816
7 8
21
A
418 514
1
273 274
5 6 2 1
TO
J 6 , J
1 0 B
RI
GH
T
SI
DE
13
512
4R
4 3
4W
2 1
VOL
T
AGE
SENS
E
SE
LEC
T
BO
AR
D
TO S W
IT
CH B
D #
1
D4
J4
0
F4
403
F4
THERM
9 1 2 3 4
1 2 3 4
J7
2
J7
5
FEE
D HE
AD
BO
A
R
D
11
J4
2
TO J5
6 5 4 3 2
+
225
1
SEC (TOP RIGHT
)
15
16
2
3
5
J5
0 C5
J6
0
10
10 9 8 7 6 5 4
273
3
228 274 226
TO
J 8
4
TO S3
1 2
J4
3
251 253 254
J1
9
13
7
DEV
ICE N
E
T
GAT
EW
AY
BO
ARD
14 8 6 5 4 1 3 2
NEG
DI
GI
TA
L PO
W
E
R
SUP
PL
Y B
O
ARD
3R
TO
3W
J7
MA
IN
CH
OK
E
L1
221
4 3
231 232
291
X3A
1 3 2 16 10 5 1 2
.0 5 /6
0 0 V
C1
TP1
TO C
8
288
A
34
5
28
7
TP7
R
E
CTIF
IE
R
S W
ITCH
RECO
N
NECT
TO
16
414
H4
'A '
LE
F
T
S
IDE
O
F
M
A
C
H
IN
E
RECO
NN
EC
T S
W
IT
C
H
H4A
6 5 1
9 8 7 6 5 4
1
9 8 7 6
TP4
44
4
TO F
A N
TO J4
7
475 477
1 2
476
21
6
478
21
1
3
21
3
21
2
4
5
6
4
4
W
1
1
W
= W
HITE
U=BL
U
E
R=RED
COMP
O N E
NT VA
L U ES:
N=BRO
W
N
REAR OF MACHINE
G=GRE
EN
B=BL
A C
K
L E A D C
O L O
R C
O
DI
NG
4
H3A
2
(2
00-
20
8)
H4
A
H2 (2
20
-2
3 0 )
TO
H2
A
CB
3
E
L E
C
T R
IC
A L S
Y M
B
O
LS
P
E
R
E
1537
H1
A
AUX #
1
J1
0 ,J
2 V S
J
7 4
2
1
3
4
TO S
W
1 X5
T O
AUX#1
2 1
OU
TPU
T
REC
T
D2
J6
5 6
25
3
7
2
254
8
3
9
4
13
B
11
A
10
L2
4 3
TO J
4 6
1 2 3 4
P O
W
ER B
D
RE
CT
1 2 3 4
TO J
1 V
O
LTAG
E
SENSE
W
ORK
ELECT
RODE
J1
0A J1
1
S
T
T
CURR
ENT
T
R
A
NSDUC
ER
812
TO
886
880
TO
J 8
X2
U
TO J42 J43
T O
PO
W
ER B
D .
RECT
IF IE
R
(5
1 V )
(380
-4
15)
X3
W
H3
TO
X3
AUX #
2
X5
RECO
N NECT
PAN
E L
TO
MA
IN T
R ANSFOR
MER
TO D
5
3
4-
TO J4
SO
L
ID
ST
AT
E
REL
AY
2
1
W
H5 (440
-46
0 )
H5
A
H4
H5
2Ω
10
10 15 14 11 12 13 16 10 11 12 10 14 15 11 12 13 16 10
2.
7
10
W
.0
22
80
0 V
PRI (TOP RIGHT
)
POS POS
NEG NEG
AC
J1
0C
H
DI
ODE
.0
2 2
80
0 V
2 .7
10W
2 .7
1 0W
.02
2
80
0V
N.C.
I
N P U T V
O LT
A G E .
C O N N E C T IO
N S
H O
W
N I S F
O R 5
50-57
5V
500
2
51
1
50
3
540
4
475
5
476
6
477
7
478
8
52
C O
NNECT
O
R
DEVI
CENET
5 1 4 2 3
C
O NNECT
O
R
12 P
IN
3 4 2 1 5 6
ROB
O
T
IC
/
W
IREDRI
VE
IN
T
ERF
ACE
RECEP
T
ACLE
CI
RCU
IT
CB4 6A
BRE
A
KER
CI
RCU
IT
J8
3
D6
S2
J2
P90
P91
J8
2
N.
B .
67 67
A
1W 1B
89
2
89
2
1 2
851 852 853 854 855 856
154 153
222
89
1
TO J7
5
7 8 9 10
857 858 859 860
3 C O NDUC
T OR
T W
IS T ED/S
H IELDE
D
S H IELD
G R O U ND TO C
ASE
L4
2B
2W
+40
VDC
J8
5
TO
267 266 268
THERM TO J2
0
J4
0
J5
0
67
TO J43 J8
8
S5 S6
S7
GN
D-
A
GN
D- B
26
7
26
6
26
8 A
89
3
89
4
67
B
S1 S6
227
227
J7
3
TO S1 D6 TO J1
1
J4
7
IF
A C E
ROB
O
T
TO
J2,J
5, J1
1,
J4
1,
J4
6, J7
2
J7
3,
J7
6, J8
1
J8
2
J1VS
,J9
,J
1 0CH
,
J1
4,
J4
0J
42,
J5
0,
J7
5,
J8
3
J8
,
J4
7,J6
0
J8
4
J3,
J6
1,
J8
6
J4
,J
1 3 ,
J4
3,
J7
1
J1
,J6,
J7
J1
0,
J70,
J8
5
J87
WA
T
E
R
C
OOLER
R
E
C
EPTAC
LE
2 1
350 35
2
N P R S T U V W X A B C D E F G H I J K L M
841 844 842 843 845 846 847 67
B
539 541 521 522
GND-
A
11 12
861 862
TO P7
3
J2VS CB1 J47
TO S5
J8
1
741 743
4 3 2 1
J8
2
154 153
4 3 2 1
500 540
TO J1
1
J4
7
TO S6
846 845 844 843 842 841
J8
4
6 5 1 2 3 4
84
7
8 7
TO S6 D6
880 886 522 521 541 539
J8
3
6 5 1 2 3 4
TO S7
856 855 854 853 852 851
J8
5
6 5 1 2 3 4
85
7
8 7
511 512 862 861 860 859
9 15 12 16 14 13 11 10
85
8
6 5 1 2 3 4 8 7 9 10
J8
6
6 5 1 2 3 4 8 7 9 10
J8
7
11 12 13 14 15 16
H6 (550
-57
5 )
H6
A
H6
TO CR1 J60
CHOKE THERM
TO RE
C
T
THERM
TO
RECONNECT
SW
IT CH
H6
5
(5
50-
57
5)
H6
A
P5
0
A
G4010
TO J85
V O LT
A G
E .
C O N
N E C T IO
N S
H O W
N I S F O
R 4 40-57
5 V
S8
S
T
T
SNU
BB
ER
CA
PA
CI
T
OR B
A
NK
STT SNUBBE
R
20
uF
40
0V 2 0uF 4 00V
+2
4 V
+2
4 V G
N D
CAN_
H
CAN
_ L
418
518
TO J1VS
800 840
1
518
2
41
4
J1
0B
TO SSR, J
1 0 CHOPPE
R BD.
405 40
4
89
3
89
1
89
4
1 2 3 4
J7
3
53 54
TO S1 TO J8
1
743 741 80
0
840
RESISTO
R BANK
DIODE
D
5
TO
J4
0, J5
0
61
2 B
AC
AC
TO J7
2
346 34
5
83
0
R5 TO
262
268 268
A
R5 220
A
292
26
2
R5
W R
4 1
(11
5V
)
TO S4 CB2
350 352
P52
4
32 33
1 2
33A
2
(23
0V
)
3 4
33
A
224A 224
220
220
A
TO J4 J4
3
TO R
E C T
THERM
DC BUS THERM
L5
TO AUX #
2
S1
TO J83 J8
4
J2VS
10
0 V
24
00
μ F
50
0 V
3 500
μ F
50
0 V
3 500
μ F
19
20
HARMON
IC
F ILTE
R
F ILTE
R
F ILTE
R
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag
ram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G
ive the equipment code number..