SANDPIPER M05 Non-Metallic - Manual

Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Mansfield, Ohio 44902 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
m05nmdl2sm-rev0114
SERVICE & OPERATING MANUAL
Original Instructions
Model M05 Non-Metallic Design Level 2
Table of Contents
Engineering Data and Temperature Limitations .......................................................1
Explanation of Pump Nomenclature .........................................................................2
Performance Curve ..................................................................................................3
Dimensions for Inline Ported Models ........................................................................4
Dimensions for Side Ported Models .........................................................................5
Principle of Pump Operation.....................................................................................6
Installation and Start-up............................................................................................6
Air Supply .................................................................................................................6
Air Valve Lubrication .................................................................................................6
Air Line Moisture.......................................................................................................6
Air Inlet and Priming .................................................................................................6
Between Uses ..........................................................................................................6
Installation Guide ......................................................................................................7
Troubleshooting .......................................................................................................8
Warranty ...................................................................................................................8
Important Safety Information ....................................................................................9
Material Codes .......................................................................................................10
Composite Repair Parts Drawing ........................................................................... 11
Overlay Option Drawing, Muffler Option Drawing................................................... 11
Available Service and Conversion Kits ................................................................... 11
Composite Repair Parts List ...................................................................................12
Air Valve Assembly Drawing and Parts List ...........................................................13
Air Valve Assembly Servicing .................................................................................14
Air Valve with Stroke Indicator Assembly Drawing and Parts List ..........................15
Air Valve with Stroke Indicator Assembly Servicing ................................................16
Pilot Valve Servicing, Assembly Drawing, and Parts List .......................................17
Solenoid Shifted Air Valve Drawing ........................................................................18
Solenoid Shifted Air Valve Parts List ......................................................................18
Solenoid Shifted Air Distribution Valve Option ........................................................19
Intermediate Assembly Drawing, Parts List and Servicing .....................................20
Check Valve Drawing and Servicing .......................................................................21
Diaphragm Service Drawing, Non-Overlay.............................................................22
Diaphragm Service Drawing, with Overlay .............................................................22
Diaphragm Servicing ..............................................................................................23
Overlay Diaphragm Servicing ................................................................................23
Dual Port Option Drawing .......................................................................................24
Dual Porting Options ..............................................................................................25
Dual porting of both suction and discharge ends of the pump ...............................25
Single porting of the suction and dual porting of the pump discharge ....................25
Dual porting of the suction and single porting of the pump discharge ....................25
Single Port Suction Repair Parts List .....................................................................26
Single Port Discharge Repair Parts List .................................................................26
Dual Port Suction and Discharge Repair Parts List ................................................26
Pumping Hazardous Liquids...................................................................................27
Converting the pump for piping the exhaust air ......................................................27
Exhaust Conversion Drawing .................................................................................27
Converted Exhaust Illustration................................................................................27
Pulse Output Kit Drawing .......................................................................................28
Pulse Output Kit Option ..........................................................................................28
Muffler Options .......................................................................................................29
Grounding The Pump .............................................................................................30
CE Declaration of Conformity Machinery ...............................................................31
CE Declaration of Conformity ATEX .......................................................................32
Explanation of ATEX Certifications .........................................................................33
See page 2
for ATEX ratings. See pages 2, 32 and 33
for ATEX ratings.
©Copyright 2014 Warren Rupp, Inc. All rights reserved.
1.38 35
9.79 249
10.62 270
11.76 299
5.45 138
3.04 77
A
2X 1.75 44
.38 10
4.88 124
6.16 157
4X .31 8
6.56 167
3.63 92
4X .38 10
1.
2.
.125 [3mm]
B.1 REMOVED ALL TABULATED DIMENSIONS EXCEPT "A" MF 4/23/2010
A.1 RELEASED FOR GENERAL USE MF 2/4/2010
REV REVISION CHG DATE APP DATE ECN
Standard Integral
Muffler Option
Mesh & Sound
Dampening Muffler
Option
A 7.13 [181] 8.81 [224]
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF IDEX AODD
MADE FROM
ASS'Y REFERENCE PUMP REFERENCE
MATERIAL
PART NUMBER
DESCRIPTION
DRAWING NUMBER
IDEX AODD
REV B.1
UNLESS OTHERWISE SPECIFIED
TOLERANCES
.XX .XXX .010 .005
ANGULAR 1/2
SURFACE FINSH 63
DO NOT SCALE DRAWING DIMENSIONS ARE INCHES
SHEET
C
6 7 8
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
450.467.000
OUTLINE, PUMP, S05, ONE PIECE MANIFOLD
1 2 of
S05 NON-METALLIC
SUCTION PORT
1/2" FNPT
SUCTION PORT (OPTIONAL)
1/2" FNPT
DISCHARGE PORT (OPTIONAL)
1/2" FNPT
AIR INLET
1/4 FNPT
DISCHARGE PORT
1/2" FNPT
MTG. SLOT
MTG. HOLE
STANDARD INTEGRAL MUFFLER
GENERAL NOTES
OPTIONAL SUCTION & DISCHARGE SIDE PORTS WILL BE PLUGGED AT
FACTORY, NOT SHOWN
STANDARD INTEGRAL MUFFLER (SHOWN) COVERS 3/8" FNPT EXHAUST
PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN
SUBMERGED APPLICATIONS
S05 NON-METALLIC
IN-LINE PORTED OPTION
DIMENSIONAL TOLERANCE =
11.54 293
10.11 257
SUCTION PORT
1/2" FNPT (INTERNAL)
1" MNPT (EXTERNAL)
DISCHARGE PORT
1/2" FNPT (INTERNAL)
1" MNPT (EXTERNAL)
A
.07 2
5.45 138
9.79 249
1.38 35
3.07 78
1.75 44
1.48
1.75 44
AIR INLET
1/4 FNPT
MANIFOLD CAN ROTATE 90
FROM VERTICAL CENTERLINE
3.63 92
6.56 167
4X .36 9
MTG. SLOT
STANDARD INTEGRAL MUFFLER
GENERAL NOTES
OPTIONAL SUCTION & DISCHARGE PORTS AVAILALBE IN 1" BSP 1.
(INTERNAL) AND 1" BSP (EXTERNAL)
STANDARD INTEGRAL MUFFLER (SHOWN) COVERS 3/8" FNPT EXHAUST 2.
PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN
SUBMERGED APPLICATIONS
S05 NON-METALLIC
CENTER PORTED OPTION
DIMENSIONAL TOLERANCE = .125 [3mm]
D.1 REVISED DRAWING MF 4/23/2010
REV REVISION CHG DATE APP DATE ECN
Standard Integral
Muffler Option
Mesh & Sound
Dampening Muffler
Option
A 7.13 [181] 8.81 [224]
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF IDEX AODD
MADE FROM
ASS'Y REFERENCE PUMP REFERENCE
MATERIAL
PART NUMBER
DESCRIPTION
DRAWING NUMBER
IDEX AODD
REV D.1
UNLESS OTHERWISE SPECIFIED
TOLERANCES
.XX .XXX .010 .005
ANGULAR 1/2
SURFACE FINSH 63
DO NOT SCALE DRAWING DIMENSIONS ARE INCHES
SHEET
C
6 7 8
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
450.319.001
OUTLINE, PUMP, S05, CENTER PORTED
1 2 of
S05 NON-METALLIC