SANDPIPER M1F Non-Metallic - Manual

Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Mansfield, Ohio 44902 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
SERVICE & OPERATING MANUAL
Original Instructions
m1fnmdl3sm-rev0713
Engineering Data and Temperature Limitations ................................................................................. 1
Explanation of Pump Nomenclature ................................................................................................... 2
Performance Curve, Model M1F Non-Metallic Design Level 3........................................................... 3
Dimensions for Inline Ported Models .................................................................................................. 4
Dimensiions for Side Ported Models .................................................................................................. 5
Dimensions: M1F Spill Containment .................................................................................................. 6
Metric Dimensions: M1F Spill Containment........................................................................................ 7
Principle of Pump Operation............................................................................................................... 8
Installation and Start-up...................................................................................................................... 8
Air Supply ........................................................................................................................................... 8
Air Valve Lubrication ........................................................................................................................... 8
Air Line Moisture................................................................................................................................. 8
Air Inlet and Priming ........................................................................................................................... 8
Between Uses .................................................................................................................................... 8
Installation Guide ................................................................................................................................ 9
Important Safety Information ............................................................................................................ 10
Material Codes ..................................................................................................................................11
Troubleshooting ................................................................................................................................ 12
Warranty ........................................................................................................................................... 12
Composite Repair Parts Drawing ..................................................................................................... 14
Overlay Option Drawing ................................................................................................................... 14
Composite Repair Parts List ............................................................................................................. 15
Spill Containment Option for Virgin PTFE Equipped Pumps ............................................................ 16
Spill Containment Repair Parts List .................................................................................................. 16
Spill Containment Concept ............................................................................................................... 17
Spill Containment Option Diaphragm Servicing .............................................................................. 17
Filling Spill Containment Chambers with Liquid ............................................................................... 17
Spill Containment Option for TPE Equipped Pumps ........................................................................ 18
Spill Containment Repair Parts List .................................................................................................. 18
Spill Containment Concept with TPE Diaphragms ........................................................................... 19
Spill Containment Option with TPE Diaphragm ................................................................................ 19
Air Distribution Valve Assembly Drawing .......................................................................................... 20
Main Air Valve Assembly Parts List .................................................................................................. 20 Air Distribution Valve Servicing ......................................................................................................... 21
Air Distribution Valve with Stroke Indicator Options ......................................................................... 22
Air Distribution Valve with Stroke Indicator Parts List ....................................................................... 22
Air Distribution Valve with Stroke Indicator Servicing ....................................................................... 23
Solenoid Shifted Air Valve Drawing .................................................................................................. 24
Solenoid Shifted Air Valve List .......................................................................................................... 24
Solenoid Shifted Air Distribution Valve Option .................................................................................. 25
Diaphragm Service Drawing, Non-Overlay....................................................................................... 26
Diaphragm Service Drawing, with Overlay ....................................................................................... 26
Diaphragm Servicing ........................................................................................................................ 27
Overlay Diaphragm Service ............................................................................................................. 27
Pilot Valve Servicing, Assembly Drawing & Parts List ...................................................................... 28
Pumping Hazardous Liquids............................................................................................................. 29
Converting the pump for piping the exhaust air ................................................................................ 29
Exhaust Conversion Drawing ........................................................................................................... 29
Converted Exhaust Illustration.......................................................................................................... 29
Modular Check Valve Servicing ........................................................................................................ 30
Modular Check Valve Drawing ......................................................................................................... 30
Dual Port Option Drawing ................................................................................................................. 31
Dual Porting Options ........................................................................................................................ 32
Dual porting of both suction and discharge ends of the pump ......................................................... 32
Single porting of the suction and dual porting of the pump discharge .............................................. 32
Dual porting of the suction and single porting of the pump discharge .............................................. 32
Leak Detection Options Drawing ...................................................................................................... 33
Electronic Leak Detector Installation ................................................................................................ 33
Mechanical Leak Detector Installation .............................................................................................. 33
Pulse Output Kit Drawing ................................................................................................................. 34
Pulse Output Kit Option .................................................................................................................... 34
Optional Muffler Configurations, Drawing ......................................................................................... 35
Grounding The Pump ....................................................................................................................... 36
CE Declaration of Conformity Machinery ......................................................................................... 37
CE Declaraton of Conformity ATEX .................................................................................................. 38
Expanation of ATEX Certifications .................................................................................................... 39
Table of Contents
Model M1F Non-Metallic Design Level 3
See page 2
for ATEX ratings. See pages 2, 38 and 39
for ATEX ratings.
©Copyright 2013 Warren Rupp, Inc. All rights reserved.
2.50 64
17.12 435
19.94 506
18.18 462
SUCTION PORT
1" FNPT
SUCTION PORT (OPTIONAL)
1" FNPT
DISCHARGE PORT (OPTIONAL)
1" FNPT
A
9.81 249
2X 2.15 55
4.96 126
.50 13
DISCHARGE PORT
1" FNPT
AIR INLET
1/2 FNPT
4.06 103
10.09 256
4X .53 13
MTG. SLOT
STANDARD INTEGRAL MUFFLER
GENERAL NOTES
OPTIONAL SUCTION & DISCHARGE SIDE PORTS WILL BE PLUGGED AT 1.
FACTORY, NOT SHOWN
STANDARD INTEGRAL MUFFLER (SHOWN) COVERS 1" FNPT EXHAUST PORT 2.
FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED
APPLICATIONS
S1F NON-METALLIC
IN-LINE PORTED OPTION
DIMENSIONAL TOLERANCE = .125 [3mm]
B.1 REMOVED ALL TABULATED DIMENSIONS EXCEPT "A" MF 4/23/2010
A.1 RELEASED FOR GENERAL USE MF 2/4/2010
REV REVISION CHG DATE APP DATE ECN
Standard Integral
Muffler Option
Mesh & Sound
Dampening Muffler
Option
A 11.81 [300] 13.50 [343]
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF IDEX AODD
MADE FROM
ASS'Y REFERENCE PUMP REFERENCE
MATERIAL
PART NUMBER
DESCRIPTION
DRAWING NUMBER
IDEX AODD
REV B.1
UNLESS OTHERWISE SPECIFIED
TOLERANCES
.XX .XXX .010 .005
ANGULAR 1/2
SURFACE FINSH 63
DO NOT SCALE DRAWING DIMENSIONS ARE INCHES
SHEET
C
6 7 8
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
450.468.000
OUTLINE, PUMP, S1F, ONE PIECE MANIFOLD
1 1 of
S1F NON-METALLIC
17.04 433
A
.50 13
17.12 435
20.75 527
2.50 64
9.81 249
4.96 126
3.63 92
3.62 92
90
4.00 102
10.19 259
4X .44
1.
.125 [3mm]
H.1 REVISED DRAWING MF 4/23/2010
REV REVISION CHG DATE APP DATE ECN
A 11.81 [300] 13.50 [343]
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF IDEX AODD
MADE FROM
ASS'Y REFERENCE PUMP REFERENCE
MATERIAL
PART NUMBER
DESCRIPTION
DRAWING NUMBER
IDEX AODD
REV H.1
UNLESS OTHERWISE SPECIFIED
TOLERANCES
.XX .XXX .010 .005
ANGULAR 1/2
SURFACE FINSH 63
DO NOT SCALE DRAWING DIMENSIONS ARE INCHES
SHEET
C
6 7 8
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
450.307.000
OUTLINE, PUMP, S1F, CENTER PORTED
1 3 of
S1F NON-METALLIC
SUCTION PORT
.56 X .69 SLOTTED BOLTING CONFIGURATION
FITS TO EITHER:
1" ANSI 125# FLANGE CONNECTION OR
PN10 25mm DIN FLANGE CONNECTION
DISCHARGE PORT
.56 X .69 SLOTTED BOLTING CONFIGURATION
FITS TO EITHER:
1" ANSI 125# FLANGE CONNECTION OR PN10 25mm DIN FLANGE CONNECTION
MANIFOLD CAN ROTATE
FROM VERTICAL CENTERLINE
AIR INLET
1/2 FNPT
STANDARD INTEGRAL MUFFLER
GENERAL NOTES
STANDARD INTEGRAL MUFFLER (SHOWN) COVERS 1" FNPT EXHAUST PORT
FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED
APPLICATIONS
S1F NON-METALLIC
CENTER PORTED OPTION
DIMENSIONAL TOLERANCE =
MTG. SLOT
Standard Integral
Muffler Option
Mesh & Sound
Dampening Muffler
Option