SANDPIPER S05 Non-Metallic - Manual

Engineering Data and Temperature Limitations ......................................................... 1
Explanation of Pump Nomenclature ......................................................................... 2
Performance Curve .................................................................................................. 3
Dimensions .............................................................................................................. 4
Metric Dimensions ................................................................................................... 5
Principle of Pump Operation .................................................................................... 6
Installation and Start-up ........................................................................................... 6
Air Supply ................................................................................................................ 6
Air Valve Lubrication ................................................................................................ 6
Air Line Moisture ...................................................................................................... 6
Air Inlet and Priming ................................................................................................. 6
Between Uses ......................................................................................................... 6
Installation Guide ..................................................................................................... 7
Troubleshooting ........................................................................................................ 8
Warranty .................................................................................................................. 8
Important Safety Information .................................................................................... 9
Material Codes ......................................................................................................... 9
Composite Repair Parts Drawing ............................................................................ 10
Overlay Option Drawing, Muffler Option Drawing .................................................... 10
Available Service and Conversion Kits ................................................................ 10
Composite Repair Parts List ................................................................................ 11
Air Distribution Valve Assembly Drawing ............................................................. 12
Air Distribution Valve Assembly Parts List ............................................................ 12
Air Distribution Valve Servicing ............................................................................ 13
Air Distribution Valve Assembly Drawing w/Stroke Indicator Option ................... 14
Air Distribution Valve w/Stroke Indicator Option Parts List ................................... 14
Air Distribution Valve w/Stroke Indicator Option Servicing ................................... 15
Solenoid Shifted Air Valve Drawing ..................................................................... 16
Solenoid Shifted Air Valve Parts List .................................................................... 16
Solenoid Shifted Air Distribution Valve Option ..................................................... 17
Pilot Valve Assembly Drawing .............................................................................. 18
Pilot Valve Assembly Parts List ............................................................................. 18
Pilot Valve Servicing ............................................................................................. 19
Intermediate Assembly Drawing and Parts List ................................................... 20
Intermediate Assembly Servicing ......................................................................... 20
Modular Check Valve Drawing ............................................................................. 21
Modular Check Valve Servicing ........................................................................... 21
Diaphragm Service Drawing, Non-Overlay ......................................................... 22
Diaphragm Service Drawing, with Overlay .......................................................... 22
Diaphragm Servicing ............................................................................................ 23
Overlay Diaphragm Servicing .............................................................................. 23
Dual Port Option Drawing ..................................................................................... 24
Dual Porting Options ............................................................................................ 25
Dual porting of both suction and discharge ends of the pump ............................ 25
Single porting of the suction and dual porting of the pump discharge ................ 25
Dual porting of the suction and single porting of the pump discharge ................ 25
Single Port Suction Repair Parts List ................................................................... 26
Single Port Discharge Repair Parts List ............................................................... 26
Dual Port Suction and Discharge Repair Parts List ............................................. 26
Pumping Hazardous Liquids ................................................................................ 27
Converting the pump for piping the exhaust air ................................................... 27
Exhaust Conversion Drawing .............................................................................. 27
Converted Exhaust Illustration ............................................................................. 27
Pulse Output Kit Drawing ..................................................................................... 28
Pulse Output Kit Option ........................................................................................ 28
Exhaust Port or Auxiliary Muffler Setup ................................................................ 28
Integral Muffler Setup ........................................................................................... 28
Grounding the Pump ............................................................................................ 29
520-211-000 2/01
SERVICE & OPERATING MANUAL
Model S05 Non-Metallic Design Level 1
WARREN RUPP ® , INC. • A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 USA • Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
©Copyright 2001 Warren Rupp, Inc. All rights reserved.
Table of Contents
CE
U.S. Patent #
400,210
5,996,627