Trail Master 4.0 Inch Lift Kit with NGS Shocks (TM102N) - Manual (Page 10)

10
TM102N
Revised
2.4.14
lower A-arm using the supplied (2 per side)
10mm X 55mm bolts and hardware. Torque
the bolts to
45 ft./lbs.
16. Reinstall the OE CV axle to the differential
using the previously removed OE bolts. Be
sure to apply thread locker to the bolts. Leave
the bolts loose at this time
17. Install the new upper control arm ball joint
into the OE knuckle. Start the supplied castle
nut. Torque to
40 ft./lbs. and install a new
supplied cotter pin.
NOTE: Using a pry bar to gain leverage
will aid in installation.
IMPORTANT!: If the new cotter pin can-
not be installed due to hole alignment, DO
NOT loosen the castle nut. Tighten the cas-
tle nut until the holes are properly aligned.
18. Torque the OE CV bolts to 45 ft./lbs.
19. Reconnect the ABS wiring clips. Secure the
brake lines to the tab on the upper control arm.
Secure the ABS line using the smaller Adel
clamp (90-3240), the rubber brake line using the
larger Adel clamp (90-4554) and the 1/4”-20 X
3/4” bolt and hardware.
IMPORTANT!: The ABS line must be
routed under the control arm to avoid contact
with the wheel. Be sure to secure the brake
line and ABS line away from any moving parts.
Be sure that the lines do not rub or contact
anything.
20. On both sides of the vehicle, check the routing
of the brake lines and the ABS wire harnesses.
There must be no pinching, rubbing, or
stretching of either component. Use zip ties to
secure these items to the steering components.
At full droop, cycle the steering from lock to
lock while observing the reaction of these
components. Reposition them if needed.
21. Reinstall the tie rod end stud to the knuckle
and torque to 95 ft./lbs. Be sure to clean the
threads and use thread locking compound on
the tie rod end OE nut.
22. Install the previously removed OE sway bar
end links into their original location and se-
cure using the previously removed OE hard-
ware.
OE
Lower Strut
Mount
10mm X
55mm Bolts
OE
Lower
A-Arm
OE
CV Axle
OE CV Shaft Bolts
OE
Brake
Line
90-4544
Adel
Clamp
Large
1/4”-20 X
3/4” Bolt
Upper
Control
Arm
Tab OE ABS
Line
90-3240 Adel
Clamp Small