Warren Controls PICV Series - Manual (Page 26)

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2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com
Read all instructions carefully before beginning.
REMOVAL OF TIG1 & TIG2 TR5000-X ACTUATOR FROM VALVE
1) Remove line pressure and isolate valve in piping.
2) Operate actuator so plug is off seat(s).
3) Remove power and signal from actuator.
4) Remove stem connector screws, then remove stem connector from
actuator stem.
5) Remove clamp screws, then remove clamp from actuator yoke.
6) Remove actuator from valve.
TO REMOVE STEM ADAPTER AND BONNET ADAPTER
COMPLETE STEPS 7 THRU 10.
7) Loosen jamnut on valve stem. Warning: The valve stem should
never be turned while the plug is in contact with the seat
otherwise the seating surfaces will be damaged voiding the
warranty.
8) Remove stem adapter from valve stem.
9) Remove jamnut from valve stem.
10) Remove bonnet adapter from bonnet.
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INSTALLATION OF T1G1 TR5000-X ACTUATOR
on All PICV Valves Except 6 Inch (DN150) Extended Port Valve
1) Isolate valve body if already installed in piping.
TO INSTALL BONNET ADAPTER AND STEM ADAPTER
COMPLETE STEPS 2 THRU 6.
2) Install bonnet adapter on valve bonnet and tighten. Watch
orientation.
3) Install jamnut on valve stem. Thread jamnut to bottom of threads on
stem.
4) Push valve stem down until plug is seated. Note stem location.
5) Install stem adapter on valve stem. With the stem down and the
plug seated, adjust position of stem adapter on valve stem so the
distance from the top of the bonnet adapter to the top of the stem
adapter is 1.960 +/-.012 inch (49.784 +/- .03048 mm). Warning: The
valve stem should never be turned while the plug is in contact
with the seat otherwise the seating surfaces will be damaged
voiding the warranty. Stem adapter setting gage p/n B6020011
may also be used to set the position of the stem adapter on the
valve stem. See page 38 for drawing. With the stem down and plug
seated, rest the gage on top of the bonnet adapter. Adjust the stem
adapter so its end lies between the two steps on the gage.
6) Thread jamnut against stem adapter and tighten.
7) Remove stem connector screws, then remove stem connector with
two springs from actuator stem.
8) Remove clamp screws, then remove clamp from actuator yoke.
9) Place actuator over valve stem and onto bonnet adapter. Rotate
actuator to desired orientation. For the factory default actuator
position, face the actuator circuit board and install the actuator
on the valve with the valve upright and its inlet to the left. Engage
raised pad in actuator yoke with groove in bonnet adapter. If
necessary use actuator manual override to reposition the actuator
stem. Install clamp in base of actuator yoke. Engage raised pads on
back of clamp with groove in bonnet adapter. Install clamp screws
through clamp into actuator yoke and tighten to secure actuator to
bonnet adapter.
10) Place the upper center hole in unthreaded half of stem connector
over pin on actuator stem. Watch orientation. Engage stem adapter
with stem connector using manual override. Install stem connector
screws through unthreaded half of clamp, each through a spring,
into threaded half of the stem connector and tighten to secure stem
adapter to stem connector.
11) Position the actuator ON-OFF switch in the OFF position. Position
switch S3-7 in the OFF position. Warning: If switch S3-7 is ON, the
actuator will start self-stroking as soon as power is applied.
The sudden movement and application of force may result
in damage to the valve and personal injury. After assembling
the TR5000 actuator to the valve, connect the 220VAC power
supply. Position the actuator ON-OFF switch in the ON position.
Then press the self-stroking button on the PCB and hold (greater
than 3 seconds) until the running light flashes red (1Hz). Actuator
will perform automatic stroke adjustment. See Set-Up and Wiring
sections of these instructions.
12) Turn off power. Make necessary dipswitch settings and additional
wiring connections. See Set-Up and Wiring sections of these
instructions.
13) Return power to actuator.
14) Return line pressure to valve.
15) Stroke valve several times to check operation.
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INSTALLATION OF T1G1 TR5000-X ACTUATOR ON
6 INCH (DN150) EXTENDED PORT PICV VALVE
1) Isolate valve body if already installed in piping.
IF THE BONNET ADAPTER AND STEM ADAPTER ARE ALREADY
INSTALLED ON THE VALVE COMPLETE STEPS 2 AND 3.
2) Loosen jamnut on valve stem. Warning: The valve stem should
never be turned while the plug is in contact with the seat
otherwise the seating surfaces will be damaged voiding the
warranty. Thread jamnut to bottom of threads on stem.
3) Thread stem adapter onto valve stem until stem threads bottom out
in adapter.
IF THE BONNET ADAPTER AND STEM ADAPTER ARE NOT
INSTALLED ON THE VALVE COMPLETE STEPS 4 THRU 6.
4) Install bonnet adapter on valve bonnet and tighten. Watch
orientation.
5) Install jamnut on valve stem. Thread jamnut to bottom of threads on
stem.
6) Install stem adapter on valve stem. Thread stem adapter onto valve
stem until stem threads bottom out in adapter.
7) Push valve stem down until plug is seated. Note stem location.
8) Remove stem connector screws, then remove stem connector with
two springs from actuator stem.
9) Remove clamp screws, then remove clamp from actuator yoke.
10) Position the actuator ON-OFF switch in the OFF position. Position
switch S3-7 in the OFF position. Warning: If switch S3-7 is ON, the
actuator will start self-stroking as soon as power is applied.
The sudden movement and application of force may result in
damage to the valve and personal injury. After assembling the
TR5000 actuator to the valve, connect the 220VAC power supply.
Position the actuator ON-OFF switch in the ON position. Then
press the self-stroking button on the PCB and hold (greater than