List – Crystal GaugeCalXP Rebuild Kit User Manual

Page 5

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GaugeCal

XP

Service Instruction Sheet

Page 5

C R Y S T A L

engineering corporation

23

From the front of the Fine Adjust body,

remove the o-ring (

PN

3129) and the backup

ring (

PN

3150) (figure 18).

Note:

The o-ring and backup ring may be

firmly seated in the Fine Adjust body. If so,
they can be extracted with a pair of tweezers
or other appropriate tool.

24

Use a 4mm Allen key to remove the four (4)

screws holding the Accessory Cap to the side
of the Manifold Block, then pull the cap and
its o-ring (

PN

2018) away from the Manifold

Block (figure 19).

25

If the comparator is not fitted with an

optional Fine Adjust, remove the second
Accessory Cap located on the other side of
the Manifold Block. Follow the procedure
outlined in step 24.

26

Clean all of the parts. Crystal recommends

you use an ultrasonic bath and a cleaning
solution that is compatible with the media
used in the unit.

In addition, we recommend that you use a
round brush to clean the piston hole in the
Manifold Block.

27

Reassemble the GaugeCal

XP

pressure com-

parator and optional Fine Adjust by follow-
ing the preceding steps in reverse order.

Replace all o-rings, backup rings, and main
seal with those supplied in the rebuild kit.
Refer to the illustrated parts list on page 6.
Dow Corning

®

111, or similar silicone-based

lubricants, are recommended for use on new
o-rings to ensure proper sealing.

When installing the gauge

bases, accessory caps, and fine

adjust; tighten the screws in the

order shown at right: first to a

snug fit, and then fully-torqued

to 85 in-lbs / 9.6 N-m.

List

Figure 16

Figure 17

Figure 18

Figure 19

1

3

2

4

Fine Adjust Piston

Fine Adjust Piston

Backup ring

(

PN

3150)

O-ring

(

PN

3129)

O-ring

(

PN

2018)

Accessory

Cap

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