Prochem Apex - Manual (Page 4)

TABLE OF CONTENTS
APEX 86037630 2
Machine Data Log/Overview. ...............................1
Table of Contents .................................................2
Receiving Your Unit .............................................4
HOW TO USE THIS MANUAL
How to use this Manual........................................1-1
SAFETY - GAS
Safety Instructions................................................2-1
Hazard Intensity Level..........................................2-3
OPERATION & SYSTEMS - GAS
Technical Specifications.......................................3-1
Installation Requirements.....................................3-2
Fuel Requirements ...............................................3-2
Engine Oil Requirements .....................................3-2
Chemical Requirements.......................................3-3
Water Requirements .......................................... .3-3
Components ....................................................... .3-4
Water Pumping and Heat Transfer System ....... .3-8
Chemical Injection System................................. .3-10
Vacuum System ................................................. .3-11
Pre-run Inspections ............................................ .3-12
Priming the Chemical Pump............................... .3-13
Waste Pump....................................................... .3-13
Cleaning ............................................................. .3-13
Upholstery Cleaning........................................... .3-14
Shutdown and Daily Maintenance ..................... .3-14
Personal Protective Equipment.......................... .3-14
De-flooding Operations ...................................... .3-14
Freezing Protection ............................................ .3-14
Winterizing Your Unit ......................................... .3-15
Removing Anti-freeze from Unit ......................... .3-16
MAINTENANCE & SERVICE - GAS
Maintenance
Service Schedule...........................................4-1
Key Checkpoints............................................4-3
Engine............................................................4-4
Vacuum Pump ...............................................4-5
Water Pump ...................................................4-6
Vacuum Inlet Filter.........................................4-6
Vacuum Relief Valve .....................................4-6
Vacuum Pump Drive Belts.............................4-6
Water Pump Drive Belt ..................................4-7
Float Valve (Water Box).................................4-7
Waste Tank Strainer Basket ..........................4-7
Y-Strainer (Outlet)..........................................4-7
Check Valve (Outlet)......................................4-7
Chemical Pump .............................................4-7
Chemical and Simulator Valve ......................4-7
Nitrogen Accumulator ....................................4-8
Pressure Regulator........................................4-8
Vacuum Hoses ..............................................4-8
High Pressure Hoses.....................................4-8
Optional Waste Pump-out..............................4-8
Temperature Balance Orifice.........................4-8
Engine Coolant Replacement........................4-8
General Service Adjustments
Engine Speed ................................................4-9
High Altitude Operations................................4-9
Check Valve (Solution Outlet) .......................4-10
Chemical Pump .............................................4-10
Packing Nut Adjustment for
Chemical Metering & Selector Valves ...........4-11
Pressure Regulators ......................................4-11
Adding/Draining Engine Coolant ...................4-11
Troubleshooting .............................................4-12