Sterlco Micro Series Water Temperature Control Unit - Manual (Page 4)

Page 4 MICRO Series Water Temperature Control Units
Table of Contents
CHAPTER 1: GENERAL INFORMATION................................... 6
1-1 Introduction ................................................................................................ 6
1-2 Necessary
Documents............................................................................... 6
1-3 Models Covered......................................................................................... 7
1-4 Standard MICRO Series Features............................................................. 7
1-5 Available Options....................................................................................... 7
CHAPTER 2: SHIPPING INFORMATION ................................. 10
2-1 Unpacking and Inspection ....................................................................... 10
2-2 In the Event of Shipping Damages .......................................................... 10
2-3 If the Shipment is Not Complete .............................................................. 10
2-4 If the Shipment is Not Correct.................................................................. 11
2-5 Returns .................................................................................................... 11
2-6
Uncrating Your New MICRO Series System ........................................... 11
CHATPER 3: INSTALLATION .................................................. 13
3-1 Installation Location Considerations ........................................................ 13
3-2 Process Approach Temperature Considerations..................................... 13
3-3 External Piping Sizing Considerations..................................................... 13
3-4 Piping Considerations for Permanent Installations .................................. 14
3-5 Piping Considerations for High Mobility Installations ............................... 14
3-6 Process Water Considerations ................................................................ 15
3-7 Making Process Water Connections........................................................ 15
3-8 Making Cooling Water Connections ........................................................ 15
3-9 Making System Purge Connections......................................................... 17
3-10 Making Electrical Connections................................................................. 18
CHAPTER 4: IDENTIFYING CONTROLS AND FEATURES ... 24
4-1 Identifying Mechanical Controls and Features......................................... 23
4-2 The Microprocessor Controller ................................................................ 26
4-3 Identifying Controller Panel Components ................................................ 26
4-4 Using CAL Controls Controller Keys........................................................ 27
4-5 Using Graphic Panel Buttons................................................................... 28
4-6 Alarms ..................................................................................................... 28
4-7 Controller Factory Setup.......................................................................... 28
4-8 Operating the Unit with the Controller...................................................... 29
4-9 Communications ...................................................................................... 29
CHAPTER 5: STARTUP AND OPERATION ............................ 30
5-1 Introduction .............................................................................................. 30
5-2 Startup
Checklist...................................................................................... 30
5-3 Starting the Temperature Control Unit..................................................... 31
5-4 Sequence of Operation............................................................................ 32
5-5 Checking Motor Rotation Direction .......................................................... 33
5-6 Shutting Down the Temperature Control Unit.......................................... 33
CHAPTER 6: UNIT MAINTENANCE......................................... 35