Tuff Country 16985 - GM 00-06 K2500 HD 4wd 6 kit User Manual
Page 3
Hardware bag 16985SL includes:
Description
Quantity
S10007 (.500” x .380” x 1.700”)
2
S10058 (.875” x .500” x 2.080”)
4
S10067 (.500” x .380” x 2.610”)
2
S10073 (.687” x .563” x 1.320”)
2
S10074 (.687” x .558” x 1.500”)
4
S10082 (.875” x .563” x 2.080”)
1
S10120 (.750” x .510” x 1.000”)
1
Hardware bag 16985PL includes:
Description
Quantity
PB6199 (short bump stop)
4
PB6052 (tall bump stop)
2
PB2408 (poly bushing)
10
MO2220 (poly bushing)
4
PB8016 (sway bar end link bushing)
8
S10049 (sway bar end link washer)
8
LUBE (poly lube pack)
2
SHOCKTIE (zip tie)
10
Hardware bag 16985NB includes:
Bag # 1
Description
Quantity
3/8” x 7” bolts
2
3/8” x 3 1/2” bolts
2
3/8” x 1 1/2” self threading bolts
2
3/8” unitorque nuts
10
5/16” USS flat washers
12
10 mm x 35 mm bolts
12
10 mm x 60 mm bolts
4
10 mm lock washers
17
1/4” x 1” self threading bolt
1
Bag # 2
Description
Quantity
7/16” x 3” bolt
1
7/16” x 1 1/2” bolts
10
7/16” unitorque nuts
11
3/8” USS flat washers
22
Bag # 3
Description
Quantity
1/2” x 2” bolts
4
1/2” x 3 1/2” bolts
4
1/2” unitorque nuts
8
7/16” USS flat washers
16
Bag # 4
Description
Quantity
9/16” x 1 3/4” bolts
2
9/16” unitorque nuts
2
1/2” USS flat washers
4
Bag # 5
Description
Quantity
5/8” x 4 1/2” bolts
2
5/8” x 5 1/2” bolts
2
5/8” unitorque nuts
4
9/16” USS flat washers
8
Hardware bag 58NW includes:
Description
Quantity
5/8” u-bolt high nuts
8
5/8” u-bolt harden washers
8
Hardware bag 16985NB6 includes:
Description
Quantity
BLR11 (brake line bracket)
2
1/4” x 3/4” bolt
4
1/4” flat washer
6
1/4” unitorque nut
2
1/4” lock washer
2
Special post installation procedure: Tuff Country EZ-
Ride Suspension highly recommends adding a
minimum of 1 pint, but no more that 1 1/2 pints, of
proper front differential fluid into the front differential.
To achieve this, you may have to fill the differential
with it on its side or you may have to insert the fluid
through the vent tube opening. On occasion, the
customer may find burping of fluid coming out of the
front vent tube.
Recommended tools selection:
Torsion bar puller
(Part # 7822A / LSP code: 769 006 21)
Cut off wheel
Sawzall
Torque wrench
Standard socket set
Standard wrench set
Metric socket set
Metric wrench set
Tape measure
Hydraulic floor jacks
Special note: Some of the pictures in this installation
manual are used from a 1/2 ton vehicle. The concept of
the installation is the same on the 1/2 tons as the 3/4
ton vehicles.