Tuff Country 16993 - GM 01-09 K2500 HD 4wd 6 kit User Manual

Page 3

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Hardware bag 16985SL includes:

Description

Quantity

S10007 (.500” x .380” x 1.700”)

2

S10058 (.875” x .500” x 2.080”)

4

S10067 (.500” x .380” x 2.610”)

2

S10073 (.687” x .563” x 1.320”)

2

S10074 (.687” x .558” x 1.500”)

4

S10082 (.875” x .563” x 2.080”)

1

Hardware bag 16985PL includes:

Description

Quantity

PB6199 (short bump stop)

4

PB6052 (tall bump stop)

2

PB2408 (poly bushing)

10

MO2220 (poly bushing)

4

PB8016 (sway bar end link bushing)

8

S10049 (sway bar end link washer)

8

PB8297 (front shock upper bushing)

4

S10107 (front shock upper washer)

4

LUBE (poly lube pack)

2

Hardware bag 16985NB includes:

Bag # 1

Description

Quantity

3/8” x 7” bolts

2

3/8” x 3 1/2” bolts

2

3/8” x 1 1/2” self threading bolts

2

3/8” unitorque nuts

10

5/16” USS flat washers

10

10 mm x 35 mm bolts

12

10 mm x 60 mm bolts

4

10 mm lock washers

16

1/4” x 1” self threading bolt

1

Bag # 2

Description

Quantity

7/16” x 3” bolt

1

7/16” x 1 1/2” bolts

10

7/16” unitorque nuts

11

3/8” USS flat washers

22

Bag # 3

Description

Quantity

1/2” x 2” bolts

4

1/2” x 3 1/2” bolts

4

1/2” unitorque nuts

8

7/16” USS flat washers

16

Bag # 4

Description

Quantity

9/16” x 1 3/4” bolts

2

9/16” unitorque nuts

2

1/2” USS flat washers

4

Bag # 5

Description

Quantity

5/8” x 4 1/2” bolts

2

5/8” x 5 1/2” bolts

2

5/8” unitorque nuts

4

9/16” USS flat washers

8

Hardware bag 14959NB1 includes:

Description

Quantity

1/2” x 1 1/2” bolts

6

7/16” USS flat washers

12

1/2” unitorque nuts

6

Hardware bag 58NW includes:

Description

Quantity

5/8” u-bolt high nuts

8

5/8” u-bolt harden washers

8

Special note: Before installation begins, it is the
customers/installers responsibility to make sure that
all parts are on hand. If any parts are missing, please
feel free to call one of our customer service
representatives @ (801) 280-2777.

Special post installation procedure: Tuff Country EZ-
Ride Suspension highly recommends adding a
minimum of 1 pint, but no more that 1 1/2 pints, of
proper front differential fluid into the front differential.
To achieve this, you may have to fill the differential
with it on its side or you may have to insert the fluid
through the vent tube opening. On occasion, the
customer may find burping of fluid coming out of the
front vent tube.

Recommended tools selection:

Torsion bar puller
(Part # 7822A / LSP code: 769 006 21)
Cut off wheel
Sawzall
Torque wrench
Standard socket set
Standard wrench set
Metric socket set
Metric wrench set
Tape measure
Hydraulic floor jacks

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