Tuff Country 24850 - Ford 91-94 Explorer 4 box kit User Manual
Page 3
Special note: Before installation begins, it is the
customers/installers responsibility to make sure that all
parts are on hand. If any parts are missing, please feel
free to call one of our customer service representatives
@ (801) 280-2777.
Hardware bag R4NB includes:
Description
Quantity
716112B (7/16” x 1 1/2” bolt)
9
716UN (7/16” unitorque nut)
9
38WA (3/8” USS flat washer)
18
12112B (1/2” x 1 1/2” bolt)
18
12UN (1/2” unitorque nut)
18
716WA (7/16” USS flat washer)
36
Hardware bag CB38 includes:
Description
Quantity
CB381 (3/8” x 6” centering bolt)
2
38FN (3/8” fine nut)
2
Hardware bag 12NW includes:
Description
Quantity
12HN (1/2” u-bolt high nut)
8
SUW-12 (1/2” harden u-bolt washer)
8
Hardware bag FBLNB2 includes:
Description
Quantity
BLR13 (front brake line bracket)
2
BLR14 (rear brake line bracket)
1
5161B (5/16” x 1” bolt)
3
516UN (5/16” unitorque nut)
3
14WA (1/4” USS flat washer)
6
ECLIP (E-clip)
3
Hardware bag CAM1NB includes:
Description
Quantity
CAM-01 (9/16” x 3 1/2” cam bolt)
2
CAM-02 (cam washer)
4
916UN (9/16” unitorque nut)
2
Recommended tools selection:
Cut off wheel
Torque wrench
Standard socket set
Standard wrench set
Metric socket set
Metric wrench set
Tape measure
Hydraulic floor jacks
Air chisel
Please follow instructions carefully:
Before installation begins, measure from the center of
the hub, to the bottom of the fender well, and record
measurements below.
Pre-installation measurements:
Driver side front:_________________________________
Passenger side front:_____________________________
Driver side rear:__________________________________
Passenger side rear:______________________________
At the end of the installation take the same
measurements and compare to the pre-installation
measurements.
Post-installation measurements:
Driver side front:_________________________________
Passenger side front:_____________________________
Driver side rear:_________________________________
Passenger side rear:______________________________
Front end installation:
1. To begin installation, block the rear tires of the vehicle so
that the vehicle is stable and can’t roll backwards. Safely lift
the front of the vehicle and support the vehicle with a pair of
jack stands. Place a jack stand on both the driver and the
passenger side. Special note: Place the jack stands on
the body mounts. Next, remove the front wheels and tires
from both sides.
2. Working on the driver side, remove the stock shock from
the stock upper and lower mounting location. Save the stock
lower mounting hardware. The upper mounting hardware
and shock may be discarded. Repeat procedure on the pas-
senger side. Special note: New longer front shocks are
needed after this suspension system has been installed
and the front shocks need to be ordered as a separate
part #. If you have not already ordered your front
shocks, please feel free to contact Tuff Country or your
local Tuff Country dealer and order your front shocks.
Tuff Country recommends installing a 20” fully extended
nitrogen gas.