Tuff Country 34100 - Dodge 09-11 Ram 1500 4 kit User Manual

Page 9

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58. Locate the new rear passenger side track bar relocation
bracket and the new rear passenger side track bar reloca-
tion support bracket. Also, locate (1) 9/16” x 3 1/2” bolt (2)
9/16” SAE washers and (1) 9/16” nyloc nut from hardware
bag 34100NB9. Also, locate (1) S10227 sleeve from hard-
ware bag 34100NB5. Install the new rear track bar reloca-
tion bracket into the stock location and secure using the
new 9/16” hardware and sleeve. Also, make sure to install
the support bracket on the rear portion of the stock track
bar bracket. Make sure to use thread locker or loctite and
torque the new 9/16” bolt to 105 ft lbs. Special note: Make
sure that the rear support bracket is square with the
stock bracket. See photo for proper placement.
Locate
(2) 7/16” x 1 1/4” bolts, (4) 7/16” SAE washers and (2) 7/16”
nyloc nuts from hardware bag 34100NB9. Using the newly
installed bracket bar bracket and support bracket holes as
guides, carefully drill (2) 7/16” holes onto the stock track bar
bracket. (1) on the front part of the bracket and one on the
rear part of the bracket. Secure the new brackets with the
new 7/16” x 1 1/4” bolts and hardware. Make sure to use
thread locker or loctite and torque to 50 ft lbs.

59. Working on the driver side, remove the Wheel Speed
Sensor wires from the shock lower mount and the lower coil
spring seat. Re-install the front clip into the rear clips hole
at the base of the coil spring seat and discard the rear clip.
Repeat procedure on the passenger side.

60. Locate the new driver and passenger side bump stop
brackets. Also, locate (4) 3/8” x 1” bolts and (4) 3/8” SAE
washers and (4) 3/8” nyloc nuts from hardware bag
34100NB6. Working on the driver side, secure the new
driver side bump stop bracket on top of the stock bump
stop pad and secure using the new 3/8” x 1” bolt and hard-
ware. Special note: Only use a washer on the nut side
of the bolt. Also, make sure to use thread locker or loc-
tite and torque to 30 ft lbs.
Working on the passenger
side, install the new passenger side bump stop bracket on
top of the stock bump stop pad. Make sure that the brack-
et is centered on the stock bracket. Using the bracket as a
guide, carefully drill (2) 3/8” holes into the stock bracket.
Secure the new passenger side bracket to the stock loca-
tion using the new 3/8” x 1” bolt and hardware. Special
note: Only use a washer on the nut side of the bolt.
Also, make sure to use thread locker or loctite and
torque to 30 ft lbs. Passenger side shown.

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