Tuff Country 53905 - Toyota Tacoma 05-14 3 lift kit User Manual

Page 8

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28. Re-install the tires and wheels and torque the lug nuts to

the proper torque specifications.

Front Installation complete!

Rear end installation:

29. To begin installation, block the front tires of the vehicle

so that the vehicle is stable and cannot roll. Safely lift the

rear of the vehicle and support the frame with jack stands.

Make sure the parking brake is NOT set, then remove the

tires and wheels.

30. Working on the driver side, remove the shock from its

upper and lower mounts. Repeat on passenger side.

New

longer shocks are not required but highly recommend-

ed once part number 52907 has been installed on your

vehicle, and the rear shocks may need to be ordered as

a seperate part #. If you have not already ordered your

shocks, please feel free to contact Tuff Country or your

local Tuff Country dealer and order shocks. Tuff Country

recommends installing a 26” fully extended shock in the

rear. Repeat on passenger side.

31. Working on the driver side, remove the brakeline bracket

from the axle housing, the bolt may be discarded

32. Position a pair of hydraulic floor jacks under the rear dif-

ferential. Place one jack on the driver side and one on the

passenger side, rais up on both jacks at the same time until

they make contact with the rear differential. Working on the

driver side, remove the ubolts and discard ubolts and nuts.

save the OE ubolt washers to re-install. place the ubolt plate

and the bump stop aside for later re-installation. Repeat pro-

cedure on the passenger side.

33. Carefully lower down both hydraulic floor jacks at the

same time until the rear spring assembly seperates from the

rear axle to allow enough room for the new rear add-a-leaf

to be installed.

34. Working on the driver side, place a pair of “C” clamp

vise grips on each side of the center bolt, carefully remove

the center bolt and nut and discard. Carefully remove the

“C” clamp vice grips that are holding the springs together.

Special note: Be careful when removing the “C” clamps,

the springs are under tension and can be dangerous.

Repeat procedure on passenger side.

35.Locate (2) new rear add-a-leafs. Locate (2) 3/8” center

bolts and (2) 3/8” fine nut from hardware bag CB38. Install

the new rear add-a-leaf into the spring assembly, secure

using the new 3/8” center bolt and nut.

Special note: if the

new add-a-leaf that you are installing into the OE spring

assembly has an offset center hole, place the longest

side of the leaf towards the rear of the vehicle. Also the

new add-a-leaf should be installed into your springs in

progressive order, from longes to shortest. The new

add-a-leaf should be installed between the OE overload

spring and the rest of the spring pack. The overload

spring is usually a thicker spring on the bottom of the

OE spring pack. Tuff Country recommends spraying a

form of lubricant on the threads of the new centerbolt

before tightening, this will help against it overheating

and stripping.

32. Locate (1) S10105 from sleeve bag 52907SL, and (1)

8mm x 50mm bolt, and (1) 8mm flat washer from hardware

bag 52907NB. Install new spacer sleeve between the brake-
line bracket and the axle mount.

33. Re-install rear shocks

34. Re-install the tires and wheels and torque the lug nuts

to the proper torque specifications. Carefully remove vehicls

from any jack stands.

Installation Complete!

Check and double check to make sure that all steps

were performed properly. After the completion of this

install, Tuff Country Recommends taking the vehicle in

for a complete front end alignment.

Tuff Country EZ-Ride Suspension recommends that a

complete re-torque is done on all bolts associated with

this suspension system. It is the customers responsi-

bility to make sure that a re-torque is performed on all

hardware associated with the system after the first 100

miles of installion. It is also the Customers responsibil-

ity to do a complete re-torque after every 3,000 miles or

after every off road use. Neglect of following these steps

could cause brackets to come loose and cause serious

damage to the suspension system and to the vehicle.

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