Tuff Country 44905 - Jeep TJ Wranlger 97-06 4 EZ-Flex kit w/sway bar quick disconnects User Manual
Page 3
Hardware Bag 44900NB Includes:
Description
Quantity
M12-1.75 Nylon Lock Nut
1
M10-1.5 Nylon Lock Nut
1
M12-1.75 x 75 MM Bolt
1
M10-1.5
x
75
MM
Bolt
1
M12
Flat
Washers
2
M10
Flat
Washers
2
1/2”
Flat
Washers
2
3/8” x 1 1/4” Bolt
1
3/8”
Flat
Washer
4
3/8”
Unitorque
Nut
1
5/16” x 1 1/4” Bolts
2
5/16”
Flat
Washers
4
5/16”
Unitorque
Nuts
2
1/4” x 3/4” Bolts
2
1/4”
Flat
Washers
4
1/4”
Unitorque
Nuts
2
1/2” x 3” Flat Head Bolt
6
Hardware Bag 44905NB Includes:
Description
Quantity
12 MM x 55 MM Bolts
6
12
MM
Flat
Washers
6
12
MM
Lock
Washers
6
1/4” x 3/4” Bolts
2
1/4”
Flat
Washers
4
1/4”
Unitorque
Nuts
2
Hardware Bag 44905NB1 Includes:
Description
Quantity
90 Degree Sert Fittings
8
Straight
Sert
Fittings
4
Front Brake Line Extension Brackets
2
Small Quick Disconnect Stud
2
Large Quick Disconnect Stud
2
Quick Disconnect Keeper Pins
2
1/2”
Jam
Nuts
2
1/2”
Lock
Washers
2
7/8”
Flat
Washers
2
BP07 (Front Shock Clevis Mounts)
2
BP20 (Rear Shock Clevis Mounts)
2
PB4902 (Poly Bushings)
8
Poly
Lube
Packs
2
PB8297 (Front Upper Shock Grommets)
4
S10047 (Front Upper Shock Washers)
4
Hardware Bag 44900SL Includes:
Description
Quantity
Front Transfer Case Sleeve
2
Middle Transfer Case Sleeve
2
Rear Transfer Case Sleeve
2
.6875” x .558” x 1.50” Crush Sleeve
5
.625 x .500” x 1.250” Crush Sleeve
1
Hardware Bag 44905SL Includes:
Description
Quantity
1.25” x .563” x 1” Crush Sleeve
6
Please Follow Instructions Carefully:
Before installation begins, measure from the center
of the hub, to the bottom of the fender well, and
record measurements below.
Pre-Installation Measurements:
Driver Side Front:______________________________
Passenger Side Front:__________________________
Driver Side Rear:______________________________
Passenger Side Rear:__________________________
At the end of the installation, take the same
measurements and compare to the pre-installation
measurements.
Post-Installation Measurements:
Driver Side Front:______________________________
Passenger Side Front:__________________________
Driver Side Rear:______________________________
Passenger Side Rear:__________________________
Please follow instructions carefully:
Front End Installation:
1. To begin installation, block the rear tires of the vehicle
so that the vehicle is stable and can’t roll backwards.
Safely lift the front of the vehicle, and support the frame
with a pair of jack stands. Place a jack stand on both the
driver and passenger side. Next, remove the tires and
wheels from both sides.
2. Place a pair of hydraulic floor jacks under the front
differential. Place one on the driver side and one on the
passenger side.
3. Working on the driver side, remove the top of the stock
shock from the stock location. The stock upper shock
hardware may be discarded. Remove the stock hardware
that connects the lower shock to the stock location. Save
the stock hardware for later re-installation. The stock
shock may be discarded. Special Note: New longer
front shocks are needed, if you have not already
ordered your front shocks, please contact Tuff
Country or your local Tuff Country dealer and order
the proper shocks. Tuff Country recommends using a
23” fully extended hydraulic shock. Repeat procedure
on the passenger side.
4. Working on the driver side, remove the stock brake
line bracket from the stock location on the frame rail and
save the stock hardware for later re-installation. Repeat
procedure on the passenger side.