BBK Performance 1622 - Manual

INS012
BBK PERFORMANCE
HI-VOLUME FUEL PUMP KITS
1986-97 MUSTANG GT/COBRA
PART#’s 1526, 1527, 1606
1607, 1622
PART # APPLICATION
1526 110 lph, 1986-97 Mustang GT
1527 155 lph, 1986-97 Mustang GT
1606 190 lph, 1986-97 Mustang GT
1607 255 lph, 1986-97 Mustang GT
1622 255 lph, 1996-97 Mustang Cobra
Wiring connectors and other installation parts not needed or supplied with
all fuel pump kits.
FOR EASE OF INSTALLATION FUEL TANK SHOULD AS EMPTY AS POSSIBLE
STEP 1 Place the rear of the vehicle on jackstands to obtain adequate clearance.
STEP 2 Start by removing the bolt on the filler neck brace.
STEP 3 Next place a floor jack with a block of wood on it under the tank to lower it.
STEP 4 Unplug the wire harness at the rear, top of the gas tank. Remove both bolts from the mounting
Straps and slowly lower the tank. When tank is low enough to reach them, disconnect the
Fuel lines and the vacuum line from the top of the tank. As you remove tank, slide fill tube
Out. Be sure to check the condition of the fill tube rubber seal at the fuel tank.
Replacements can be purchased at you local Ford Dealer.
STEP 5 Remove tank completely rfrom the vehicle and using a spanner wrtench or small chisel and
Hammer, remove the lock ring for the fuel pump assembly.
STEP 6 Remove the factory fuel pump from the tank by rotating and lifting the fuel pump/bracket
Assembly. Take care and keep maneuvering pump assembly to remove.
STEP 7 Install new pump and filter onto the factory bracket and reinstall making sure of filter
Orientation.
Part#’s 1606, 1607 and 1622 you will be using supplied hardware with fuel pump kit.
STEP 8 Reverse disassembly steps to reinstall.
IMPORTANT- All appropriate safety equipment and gear must be used during the installation of this or any BBK Performance products or any time you work on a vehicle.
BBK Performance Inc. accepts no responsibility for injuries or damage caused by or during the installation of this product.