BBK Performance 17800 - Manual

INS 122
1996-2004 4.6L 2-V Mustang Throttle Intake
Part# 1780
Included In This Kit-
Throttle Intake (4) mounting screws (2) PCV fittings EGR& IAC gaskets
(2) TPS screws TPS bushing (2) throttle cable bracket mounting bolts.
Tools Required-
¼” Drive Ratchet 6" Extension 4 &6mm Allen wrenches
8mm & 10mm Deep Sockets Phillips Screwdriver
Step 1 Disconnect negative (–) battery terminal and remove the
intake air hose to the throttle body.
Step 2 Remove the 2 EGR tube bolts on the driver’s side of the
plenum.
Step 3 Remove the throttle cable bracket bolts and disconnect the
Throttle and cruise control cables from the throttle body.
Step 4 Disconnect the electrical and vacuum connections that attach
to the plenum and throttle body.
Step 5 Remove the 5 mounting bolts that attach the plenum to the manifold and remove the throttle
body/plenum assembly from the vehicle.
Step 6 Determine the PCV fitting your application requires and install into the plenum.
Note; Install the PCV fitting before installing the IAC valve.
‘96-‘01 = small PCV fitting. ‘02-‘04 =large PCV fitting.
Step 7 Install the IAC valve using the supplied gasket and original bolts.
Step 8 Place TPS bushing over the TPS shaft and install TPS using the supplied screws.
Step 9 Inspect the plenum to lower manifold gasket, be sure to wipe any debris from the mating
surfaces then install the throttle body/plenum assembly onto the intake manifold using the
supplied bolts.
Note; For this installation you will only use 4 of the 5 mounting holes on the intake manifold.
Step 10 Re-establish the electrical and vacuum connections.
Step 11 Attach the throttle and cruise control cables to the Throttle Intake and attach the bracket to
the Throttle Intake using the supplied bolts.
Step 12 Reconnect the EGR tube using the supplied gasket and original bolts.
Step 13 Reconnect the intake air hose and the negative battery terminal.