Inspections – OZ Lifting Products Brake Winch OM User Manual

Page 9

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Inspections

In order to maintain quality operation of the product, a regular inspection schedule should be set up by

each operator. All inspections should be reported and maintained in a dated record log. These records

should be available to all personnel involved with the product, and should be made available to OZ Lifting

Products LLC. when a warranty issue is in question.

Definitions

The following definitions are from the ANSI/ASME B30.21 and will be used in the inspections procedure

that follows.

Designated Person- a person who is selected or assigned as being competent to perform specific duties

to which they are assigned.

Qualified Person- a person that by possession of a recognized degree or certificate of professional

standing, or through extensive knowledge, training, and experience, has successfully demonstrated they

are able to resolve problems relating to the subject matter and work.

Normal Service- service that involves operation with randomly distributed loads within the rated load limit,

or uniform loads less than 65% of rated load for not more than 15% of the time.

Heavy Service- service that involves operation within the rated load limit and exceeds normal service.

Severe Service- service that involves normal or heavy service with abnormal operating conditions.

Inspection Classifications

Frequent Inspections- The operator or designated person performs frequent inspections by doing a visual

examination and by listening for unusual sounds during operation. These inspections are usually performed

before each operation, every few hours in operation, and if problems arise.

Periodic Inspections- A designated person performs periodic inspections, which are more detailed

inspection, by doing visual examinations of internal and external conditions. These inspections are done on

the following schedule:

*Normal Service- Semi-annually

*Heavy and Severe Service- Quarterly

*Also perform following storage and return to use, if a possible shock load has occurred, and if operation

issues arise.

Label Equipment as “Out of Service” if damaged or maintenance is required

• Discontinue use of wire rope and equipment if damage or overloading occurs.

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